RaycoWylie R180, Installation And Operation Manual

Page 1: ...Prospect Avenue Suite 106 Box 159 Hagerstown MD 21742 USA Tel 1 888 252 1957 Fax 1 418 266 6610 Rayco Electronic Systems Rayco Technology Group 2440 Dalton Avenue Ste Foy Qc CANADA G1P 3X1 Tel 1 418 266 6600 Fax 1 418 266 6610 Wylie Systems Rayco Technology Group Drury Lane St Leonards on Sea East Sussex ENGLAND TN38 9BA Tel 44 0 1424 421235 Fax 44 0 1424 433760 55M0180GSE00 Rev E ...

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Page 5: ...ndSpeed Indicator is to be regarded only as an aid to the operator Thissystemmustneverbeused underanycircumstances asasubstitute for the good judgment of a crane operator when carrying out approved crane operating procedures Responsibility for the safe operation of the crane lies with the crane operator The indicator equipment will not necessarily prevent crane damage due to overloading and relate...

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Page 7: ...time to read and understand these deinitions NOTE PROVIDES INFORMATION THAT MAY BE OF SPECIAL INTEREST DANGER INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES IMPORTANT INDICATES...

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Page 9: ...talling and Wiring the Wind Cup Legacy version only page 17 3 2 2 Battery paper Tag Removal page 19 3 2 2 1 R180 legacy version page 19 3 2 2 2 R180 current version page 19 3 2 3 Installing the Wind Speed Sensor page 20 3 2 3 1 R180 legacy version page 20 3 2 3 2 R180 current version page 22 4 MAINTENANCE page 24 4 1 Battery replacement page 24 4 1 1 R180 legacy version page 24 4 1 2 R180 current ...

Page 10: ...the wind speed in the unit chosen by the operator and giving warning signals should the limit be exceeded B A wireless wind speed sensor which measures the wind speed and send the value to the Display unit by radio link to bring live readings on screen 1 1 Introduction 1 2 Warning When using R180 system always observe the safety rules and regulations applicable in the country of operation to reduc...

Page 11: ...l Mode 2 Limit setting Mode 3 System setting Mode These modes will be described more in detail in the operating section of this manual 1 3 Component Description LIMIT LIGHT RECEIVING STATUS LIGHT LOW BATTERY LIGHT ACTUAL WIND SPEED READING DOWN BUTTON UP BUTTON UNITS LIGHTS Fig 1 R180 Display box 11 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 12: ...lete assembly HITCH PIN CLIP The legacy version 33M0098 The wind speed sensor is delivered with a mounting bracket that allows the sensor to stay perpendicular to the ground at all boom angles The transmitter unit contains the battery and the transmitting antenna The wind cup must be fully exposed to the wind and spin freely at all boom angles 55M0180GSE00 E 12 Installation and Operation Manual R1...

Page 13: ...ar to the ground at all boom angles The transmitter unit contains the battery and the transmitting antenna The anemometer must be fully exposed to the wind and spin freely at all boom angles TRANSMITTER UNIT HITCH PIN CLIP MOUNTING BRACKET The current version 33M0150 13 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ANEMOMETER ...

Page 14: ...blished with the wind speed sensor the wind speed value will be displayed and the green status light will remain on without lashing If the status light lashes continuously for more than 30 seconds it means the display has not received a valid message from the wind speed sensor Check if the paper tag insulating the battery contacts has been properly removed It can also be incorrectly programmed to ...

Page 15: ...E TO CHANGE THE UNIT OF MEASURE 2 3 Limit Setting As soon the UP or DOWN button is pressed the display enter automatically in the limit setting mode To change the limit use the UP or DOWN buttons repeatedly to increase or decrease the limit Holding down the UP or DOWN buttons will increase the editing speed When inished wait 5 seconds without pressing any buttons and the display will return to the...

Page 16: ...cket and another one at the bottom of the bracket Install the display using bolts Bolts Nuts washer not included A power and alarm cable is provided with the R180 display The power supply can be from 10 30 volt DC Pin Color Description Details 1 RED Power 10 30 VDC 2 BLACK Ground Battery 3 WHITE Relay contact NC Normally Closed Contact 4 BLUE Relay contact COM Common Contact 55M0180GSE00 E 16 Inst...

Page 17: ...tem with the wind cup disassembled To assemble the wind cup on the shaft execute the following assembly procedure 1 Remove the cutter pin from the wind cups assembly 2 Insert wind cups assembly in the shaft of the wind speed sensor and put the cutter pin back into place 17 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 18: ... wind cups assembly There is no polarity you can place the wire you want in the terminal of your choice 4 Slide the rubber hood on the shaft to protect the terminals 55M0180GSE00 E 18 Installation and Operation Manual R180 Wireless Wind Speed Indicator ...

Page 19: ... wind speed sensor 2 Remove by hand the paper tag insulation 3 Replace the cover and screws Don t over tighten Simply Remove by hand the Remove before use paper tag insulation 3 2 2 1 R180 legacy version 3 2 2 2 R180 current version 19 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 20: ...be installed on the same side of the boom as the cabin mounted display perpendicular to the boom The wind speed sensor must be installed at the highest point possible of the boom tip in a way that the wind cup is fully exposed to the wind and pivot freely on the mounting bracket at all boom angles Fig 6 Wind speed sensor typical mounting position 55M0180GSE00 E 20 Installation and Operation Manual...

Page 21: ...7 Mounting bracket Do not weld in proximity of the wind speed sensor or the Display 4 Place the wind speed sensor on the mounting bracket add washer and secure with the hitch pin clip 21 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 22: ...racket must be installed on the same side of the boom as the cabin mounted display perpendicular to the boom The wind speed sensor must be installed at the highest point possible of the boom tip in a way that the anemometer is fully exposed to the wind and pivot freely on the mounting bracket at all boom angles 55M0180GSE00 E 22 Installation and Operation Manual R180 Wireless Wind Speed Indicator ...

Page 23: ...not weld in proximity of the wind speed sensor or the Display 5 Place the wind speed sensor on the mounting bracket and secure with the hitch pin clip Clevis Pin 10mm Nut 4 Replace the mounting bracket on the welded clevis pin and tighten the 10mm nut to hold it in place 23 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 24: ... hand 3 Install the new battery pay attention to insert the right polarity positive end and negative end properly 4 Replace the cover and screw in the HEX screws Don t over tighten Fig 9 3 6V Battery 4 1 1 R180 legacy version 4 1 2 R180 current version 1 Unscrew the battery cover by turning it counter clockwise 2 Remove the battery by hand 3 Install the new battery pay attention to insert the righ...

Page 25: ... Hexadecimal 0 9 A F Here s how to change the ID number 1 Find the serial number of the wind sensor It is located on a label directly on the wind sensor 2 digits HIGH part of the ID number 2 digits LOW part of the ID number 2 digits HIGH part of the ID number 2 digits LOW part of the ID number 25 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 26: ...ay Using a Phillips screwdriver open the display box of the R180 5 Put the R180 cover back on and turn on the power supply 4 Find on the printed circuit board inside the cover 3 metal pins with the word CAL and ON next to it Move the jumper so that it covers the 2 pins of the ON side as pictured below Normal Mode Calibration Mode 55M0180GSE00 E 26 Installation and Operation Manual R180 Wireless Wi...

Page 27: ...g 8 Makechangesusingthe UP and DOWN buttonslikeyoudidwiththe HIGH part Press both buttons again to switch back to the HIGH part editing to conirm your ID number 9 Put the jumper back at its normal position and switch off the power supply It s important to note that the jumper must be put back before to switch off the power Put the R180 cover back on and switch on the power supply 27 R180 Wireless ...

Page 28: ...lation location permits rotating cup assembly to remain vertical at all boom angles and is not sheltered from any wind direction 4 38 111 1mm 2 88 73mm 2 53 64 3mm 4 3 Technical Drawings 4 3 1 R180 legacy version 55M0180GSE00 E 28 Installation and Operation Manual R180 Wireless Wind Speed Indicator ...

Page 29: ...mm 6 00 152 4mm 10 17 258 3mm 2 00 50 8mm 2 00 50 8mm 10 7 272mm minimum swing clearance 6 4 163mm minimum swing clearance 4 3 1 R180 legacy version continued 29 R180 Wireless Wind Speed Indicator Installation and Operation Manual 55M0180GSE00 E ...

Page 30: ...00 E 30 Installation and Operation Manual R180 Wireless Wind Speed Indicator Ø4 8 9 348 237 4mm 7 918 201 1mm 8 529 216 6mm 11 358 288 5mm 5 854 148 7mm 625 15 9mm 1 130 28 7mm 510 13mm 4 3 2 R180 current version ...

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