Raycus A6000D, User Manual

Page 1: ...RFL A6000D 10000D Fiber Delivered Direct Diode Lasers User Guide Wuhan Raycus Fiber Laser Technologies Co Ltd...

Page 2: ...3 UNPACKING AND INSPECTION 4 2 4 OPERATION ENVIRONMENT 5 2 5 ATTENTIONS 5 2 6 SPECIFICATIONS 6 3 INSTALLATION 7 3 1 DIMENSIONS 7 3 2 INSTALLATION RULE 10 3 3 COOLING REQUIREMENTS 13 4 USING THE PRODUC...

Page 3: ...6 1 INTERNAL CONTROL IN ON MODE 38 6 2 EMISSION EXTERNAL CONTROL MODE SET BY POWER COMMUNICATION IN ON MODE 39 6 3 EMISSION EXTERNAL CONTROL SET BY POWER ANALOG IN ON MODE 40 6 4 EMISSION EXTERNAL CO...

Page 4: ...ING MODE SELECTION 62 8 7 LANGUAGE 64 8 8 AUTHORIZATION TIME LIMITED LOCKING 64 8 8 1 Authorization on user mode 64 8 8 2 Authorization on authorization mode 65 8 9 ABOUT 66 8 10 XP1 INTERFACE STATUS...

Page 5: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL A6000D 10000D 9 2 LIMITATIONS OF WARRANTY 79 9 3 SERVICE AND REPAIR 79...

Page 6: ...llowing cautions and warnings as well as other information within this manual 1 1 Security Labels WARNING Describes a hazard that leads to severe personal injury or death CAUTION Describes a hazard th...

Page 7: ...s must be worn whenever the laser is emitting WARNING Users must use appropriate laser goggles when operating this device The laser goggles are selected according to the range of wavelength emitted fr...

Page 8: ...fied in this manual the protection provided by the device may be impaired and the warranty will be voided d There are no user serviceable parts equipment or assemblies inside the product All service a...

Page 9: ...unpredictable situations during transportation the users still need to carefully check whether the package is correctly placed before unpacking and there is no damage from phenomenon such as collisio...

Page 10: ...ply capacity kVA 20 25 32 Installation Environment Flat no vibration nor impact Ambient Temperature 10 40 Relative Humidity 70 Tips Install the laser in an air conditioned environment for longer life...

Page 11: ...ter can cause the laser s internal cooling water to freeze easily causing permanent damage to the laser please ensure that when the laser is in the shutdown state the water cooler continuous operation...

Page 12: ...stomizable Electrical characteristic Operating Voltage Three phase four wire system AC323V AC437V 50 60Hz Include PE Maximum power Consumption kW 15 20 25 Nominal Output power Way to control RS232 Ser...

Page 13: ...Installation 3 1 Dimensions The main body dimensions of RFL A6000D fiber delivered direct diode laser shown in Figure 1 Figure 1 a Front and rear view of the laser Figure 1 b Top and left view of the...

Page 14: ...ect diode laser uses RFL iHQB fiber delivery cable and its form factor is shown in Figure 2 Figure 2 External dimensions of the RFL HPQ fiber delivery cable connector RFL A8000D A10000D The main body...

Page 15: ...QD fiber delivery cable connector Note The dimensions in the above diagram are in the unit of mm Before the laser works make sure that the two copper contacts Interlock pins on the fiber delivery cabl...

Page 16: ...elivery cable connector to avoid damage to the optical fiber g In the process of installing the optical cable output head ensure the cleanliness of the surrounding environment do not use electric fans...

Page 17: ...UTION All the cables can only be connected when power supply is off Hot plug may damage the device CAUTION 1 The placement of the laser output cable should be as natural as possible and the output cab...

Page 18: ...5 0 5 Requirements of Cooling Water a Cooling water needs to be pure water b In order to prevent the water in the water cooler from growing mold and causing pipeline blockage it is recommended to add...

Page 19: ...month h Maximum cooling water temperature 35 i The lowest cooling water temperature 5 greater than the saturated dew point temperature j Additives in cooling water meet the above PH value and solid pa...

Page 20: ...e PC software user manual Website http www raycuslaser com 4 1 Front Panel Figure 6 shows the front panel Figure 6 Front view of the panel REM OFF ON The key switch is the main control switch of the l...

Page 21: ...g the power on self check on the control panel After the self inspection is completed all INTERLOCK interfaces are normally closed and the ALARM indicator is off During the operation of the laser any...

Page 22: ...cluding RS232 communication laser on off control laser remote control mode selection analog control modulation signal Interlock interface etc Refer to Table 4 for the definition of control lines This...

Page 23: ...ER IN The water inlet of the laser this interface is connected to the water outlet of the cooling water of the water cooler Filter filter the cooling water into the laser WATER OUT The water outlet of...

Page 24: ...et as shown in Figure 9 Figure 9 physical picture of power cord plugs and socket The laser AC input line uses a 4 core cable and its AC input line interface definition and parameter requirements are s...

Page 25: ...ector tag Interface definition Logo Wire diameter wire color Wire length 1 2 AC380V L1 L1 6mm2 6m m2 Brown 15m 3 4 AC380V L2 L2 6mm2 6m m2 Black 15m 5 6 AC380V L3 L3 6mm2 6m m2 Grey 15m PE protective...

Page 26: ...te main power power on and active and passive output of some lasers The detailed interface definition is shown in Table 5 Table 5 XP2 security interface definition Pin Number Type Description 1 MOD Ou...

Page 27: ...e current panel stop press 11 14 open or short circuit 14 OUT 12 OUT Front panel emergency output 2 relay contact output passive contact current 100 mA voltage 30V The current panel stop press 12 13 o...

Page 28: ...control the laser output and off when the key switch is hit ON and t he laser is working out of light external control mode When the key switch hits REM and the laser is operating in outgoing light c...

Page 29: ...ed on output indication The internal circuit diagram is shown in Figure 12 and the recommended customer wiring diagrams are shown in Figures 13 and 14 Figure 11 Out light output and main power up indi...

Page 30: ...ion and main power supply has been powered on warning indication the internal circuit diagram is shown in Figure 15 and the recommended customer wiring diagram is shown in Figure 16 Figure 14 Active l...

Page 31: ...ply has been powered on the recommended wiring diagram d The recommended customer wiring diagram for the remote master board power up is shown in Figure 16 Figure 16 Remote control board power up reco...

Page 32: ...y output the main control board power on the relay suction 4 4 2 Hard Wiring XP1 64 pin hard wire interface control signal input and output interface of laser in remote mode Input high level is greate...

Page 33: ...atterns Input signal High level enables PC software control function A4 Reset signal Input signal High level effective clear laser alarm bit effective high level time at least 1 MS A5 Red light indica...

Page 34: ...mode B4 Laser anomalies Output signal Output signal indicating Abnormal laser B5 Laser red light indication Output signal Output signal indicating that the laser is red B6 AD mode Output signal Output...

Page 35: ...ackup B15 External power supply positive The external 24 V input voltage all table output signal power supply only these two feet access 24 V power output signal is effective B16 Negative external pow...

Page 36: ...Laser 5 COM GND Serial port public end 4 4 4 Analog Interface XP4 The analog interface an 8 core Harting interface is used to control the output power of the laser by analog in AD mode and can also mo...

Page 37: ...e turned on When one of the channels is open the laser main power supply is impossible to start until the other channel is open and then the two channels are closed before the laser main power supply...

Page 38: ...re 19 Schematic diagram of the internal electrical circuit of the laser 4 7 Start operation sequence a Turn on the water cooler check whether the water pipe is leaking turn off the water cooler and co...

Page 39: ...ll interlock interfaces have been closed e Select the required control mode according to 1 4 control mode turn on the key switch and start the main power supply waiting for the laser to Ready When the...

Page 40: ...le enable determined by programming command XP1 A1 laser request is high XP1 A2 high level indicates operating programs XP1 A1 A5is high level 1 Communication sends DEC or computer software clicks but...

Page 41: ...ntage XX represents the power percentage or the computer software clicks button 5 1 ON Mode In the ON mode the user can send commands to set different working modes through computer software or direct...

Page 42: ...ramming Mode In the ON mode when the current program number of the laser is not 0 the laser will run in the programming mode Please use the computer software of Raycus to edit the wave and select the...

Page 43: ...ht internal control mode and the red light is controlled by the computer software red light button or communication to send ABN and ABF used to control the ON and OFF of the red light When A1 of xP1 i...

Page 44: ...are d Hit the red ON button to view the red light e Turn off the AD mode turn off the external control mode this mode can be remembered when the power is off f Click the main power ON button in the up...

Page 45: ...to put the laser into ON mode c Open the upper computer software d Click the red ON button to view the red light e turn off the AD mode open the external control mode this mode can be remembered when...

Page 46: ...air switch hits ON to supply power to the laser b The front panel key switch is turned ON to put the laser into ON mode c Open the upper computer software d Hit the red ON button to view the red light...

Page 47: ...ntrol through programming mode on the ON mode Figure 28 Wiring diagram of Emission external control through programming mode on the ON mode Operation methods a The rear panel air switch hits ON to sup...

Page 48: ...ing edge of the external MOD signal I Check that the red light of the laser tricolor lamp is on and the laser is outputting light Note high level time of MOD must be more than program operation if MOD...

Page 49: ...the red light after checking the optics XP1 A5 is connected to 0V to turn off the red light f XP1 C1 is connected to 24V and the main power is turned on you can also press the LASER button directly or...

Page 50: ...ion external control on REM mode operation methods a The rear panel air switch hits ON to supply power to the laser b Front panel key switch to REM the laser into REM mode c Shorting pin 8 and pin 9 o...

Page 51: ...lamp to light up the laser preparation work is completed h The software of the upper computer sets the light output power XP1 A2 connects to 24V and controls the board MOD signal I Check the laser tr...

Page 52: ...irectly or the upper computer software points the main power ON g Wait for the laser tricolor light to turn on green the laser preparation is completed h XP1 A8 14 select the pre executed program numb...

Page 53: ...this product is not case sensitive To facilitate identification add a space between the command and the parameter d This product sends a return value for each command received The return value general...

Page 54: ...rn EMOFF r EM ON Start Emission Send EMON r Return EMON r MPWR OFF Main Power OFF Send MPWROFF r Return MPWROFF r MPWR ON Main Power ON Send MPWRON r Return MPWRON r SPW Set Pulse Width Send SPW 100 r...

Page 55: ...nt set value is 56 7 RPRR Read Pulse Repetition Rate Hz Send RPRR r Return RPRR 10 r Repeat frequency is10Hz RBT Read Board Temperature Send RBT r Return RBT 36 6 r RPW Read Pulse Width MS Send RPW r...

Page 56: ...32 Bit digital information The meaning of each Bit is as follows undefined or reserved Bit negligible Send STA Return STA 4100 returned value 4100 Decimal can be converted to 0 x1004 hexadecimal and...

Page 57: ...ing Bit 14 Normal Leakage sensors 2 leaking Bit 15 No laser Laser is power on Bit 16 Gate mode off Gate mode on Bit 17 AC input normal AC input abnormal Bit 18 External Emission control off External E...

Page 58: ...External Control Bit 28 normal Water flowmeter 2 Flow Alarm Bit 29 normal Module locked Bit 30 Optical circuit safety interlock normal Optical circuit safety interlock abnormal Bit 31 normal High ave...

Page 59: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL A6000D 10000D 54 Figure 29 PC software display main interface 8 2 Multi laser Control Area Multi laser control area is shown in Figure 30...

Page 60: ...elected laser After the communication established the lower left status display shows that the network connection is ok shown in Figure 31 Figure 31 communication status interface between PC software...

Page 61: ...User Guide of RFL A6000D 10000D 56 Figure 32 Procedure for adding a laser to the PC software 8 2 2 Modify laser IP After the laser connection has been established select the IP address of current las...

Page 62: ...cus Fiber Laser Technologies Co Ltd User Guide of RFL A6000D 10000D 57 Figure 32 Modify the IP address of laser 8 3 Main working status display The laser s main status display is as shown in Figure 34...

Page 63: ...ff Ready light Indicates readiness of current laser green laser is ready gray laser is not ready Alarm light indicates alarm status of current laser yellow laser is abnormal gray laser is normal Emiss...

Page 64: ...works in external control mode Gray laser works in internal control mode Laser on off is controllable by software Power correction Green Laser operates in power linear correction mode in which control...

Page 65: ...de selection light out control display area is as in Figure 37 the display content is as in Table 14 Figure 37 Laser power on mode selection light out control display area Table 14 Laser power on mode...

Page 66: ...This function can only run internal mode when external mode is turned off Enter the current pre tested programming number in the digital text box and click the START button Figure 38 Laser programmin...

Page 67: ...own in Figure 40 The output parameter setting is not valid when AD mode is on Figure 40 Laser output parameter setting area display interface 8 4 Laser parameter display area The display interface for...

Page 68: ...42 This interface shows the cause of the alarm for the current laser Figure 42 Laser alarm type display area interface 8 6 PC software operating mode selection The laser operating mode is set by the...

Page 69: ...logies Co Ltd User Guide of RFL A6000D 10000D 64 Figure 43 Laser operating mode selects the display area interface Table 15 Laser operating mode and explanation Mode selection Mode explanation User mo...

Page 70: ...rs subject to valid password 8 7 Language Laser s language selection interface is shown in figure 44 User can choose between simplified Chinese and English by clicking setting language Setting effecti...

Page 71: ...et the effective use time of the laser for example the lock time May 21 2020 means the laser is locked until 0 0 on May 21 2020 0 0 on May 0 2000 means the laser is permanently unlocked b The terminal...

Page 72: ...tings operating interface on authorization mode 8 9 About Laser relevant information such as date of manufacture model serial number controlling serial number token version number system information a...

Page 73: ...vant information query interface 8 10 XP1 interface status indication in diagnostic mode The laser interface status indicator interface is shown in Figure 48 It is convenient to view the interface sta...

Page 74: ...er Guide of RFL A6000D 10000D 69 Figure 48 The interface status in diagnostic mode 8 11 Log in diagnostic mode Laser s working log interface is shown in Figure 49 User can query work log by entering t...

Page 75: ...cus Fiber Laser Technologies Co Ltd User Guide of RFL A6000D 10000D 70 Figure 49 Laser s working log interface 8 11 1 Download log Log download interface is shown in Figure 50 Figure 50 Log download i...

Page 76: ...nterface 8 11 3 Downloaded file address The file address query interface for all download information is shown in Figure 52 Figure 52 the file address query interface for all downloaded information 8...

Page 77: ...echnologies Co Ltd User Guide of RFL A6000D 10000D 72 Figure 53 Module parameters query interface in diagnostic mode 8 13 Programming settings programming editing The laser programming settings interf...

Page 78: ...ber of wave bars inside the current laser Operating interfaces of viewing the number of wave bar stored inside the current laser is shown in Figure 55 The software automatically lists the number of wa...

Page 79: ...interfaces of wave bar stored inside the current laser 8 13 2 Check programming content To check the programming contents in the current laser programming mode is shown in Figure 56 The program autom...

Page 80: ...re 57 Interface of empty all programming stored in the current laser programming mode 8 13 4 Edit Programming Programming editing when the laser is working in programming mode as shown in Figure 58 St...

Page 81: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL A6000D 10000D 76 a Select the pre edited programming number b Add command type...

Page 82: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL A6000D 10000D 77 C Save command d Type the command code into laser...

Page 83: ...on Command meaning in laser working status is shown in Table 16 Table 16 command meaning in laser working status Code 1 Byte Parameter1 2 bytes Parameter 2 4 bytes Note 1 Stop none none The program en...

Page 84: ...nc signal high level output 7 EXT Power 1 0 10V 2 9 Warranty Repair and Return 9 1 General Warranty After all the products manufactured are delivered according to the order or specifications Raycus wi...

Page 85: ...mpanies WARNING It is the customer s responsibility to understand and follow operating instructions in this User Guide and specifications prior to operation failure to do so may void this warranty Acc...

Page 86: ...FL A6000D 10000D 81 The above product warranty and service terms of Raycus are for users reference only and the formal service and warranty contents are subject to agreement in the contract 2021 Wuhan...