Raycus RFL-A1000D, User Manual

Page 1: ...Fiber Delivered Direct Diode Lasers User Guide RFL A1000D 2000D ...

Page 2: ...tion Environment 8 2 6 Specifications 10 2 7 Properties of Products 10 Installation 11 3 1 Dimensions 11 3 2 Output Head and Installation 13 3 3 Cooling Requirements 14 3 4 Installation Procedure 15 Using the Product 17 4 1 Front and Rear Panel 17 4 2 Power Connection 19 4 3 Interface Definitions 19 4 4 Work Patterns and Control Modes 26 4 5 Operating Process 26 4 6 Selection of Control Mode 27 4 ...

Page 3: ...Wuxi Raycus Fiber Laser Technologies Co Ltd User Guide of Raycus 1000W 2000W laser 2 6 1 General Warranty 37 6 2 Limitations of Warranty 38 6 3 Service and Repair 38 ...

Page 4: ...andard GB 7247 1 clause 9 this type of laser is a class 4 laser instrument The product emits laser radiation with a wavelength of 915nm or around 915nm and the optical power radiated by the output head is greater than 1000W 2000W which depending on product model Direct or indirect exposure to such light intensity can cause damage to the eyes or skin Although the radiation is invisible the beam can...

Page 5: ...ty labels and its location These safety signs include safety warnings laser output head warnings product nameplates etc The safety identification details are as follows Table 1 safety identification 1 Laser Radiation Hazard Label 2 Aperture Label 3 Aperture Label CN 4 Class 4 Laser Product EN 5 Class 4 Laser Product CN 6 Class 2M Laser Product Label for Guide Laser ...

Page 6: ...cal Safety 1 Make sure your product is grounded through the PE line of the AC power cord The grounding must be firm and reliable WARNING Any interruption from the protective earth will electrify the enclosure which may result in personal injury 2 Make sure that the correct voltage of the AC power source is used CAUTION Failure to connect the correct voltage could damage the product There are no op...

Page 7: ... to remove covers or electrical shock may be caused and warranty will be void Product Description 2 1 Features Compared with traditional lasers Raycus CW fiber diode laser has higher efficiency electric optical conversion lower power consumption The fiber laser is compact and ready to use Because of its flexible form it can be easily integrated with the system equipment Main Features The flexible ...

Page 8: ...cate respectively as 1000W 1500W 2000W 3 laser type D indicates direct output 4 Wavelength there have B C D E which indicate respectively as 915nm 976nm 940nm 808nm 5 Length of delivery cable in meter including 5m and 10m and other length can be customized 6 Interface type of delivery cable A indicates iHQB interface B indicates SMA905 interface C indicates D80 interface 7 Cooling method W indicat...

Page 9: ...ocumentation Check all items and contact Raycus immediately if there is any missing item or evident damage to the unit DO NOT attempt to install or operate the laser if there is any evident or suspected damage to the unit It is recommended to keep the packing materials as they will be necessary if you ever need to ship the unit back for service at a later date CAUTION The fiber optic cable and out...

Page 10: ...us condensation cannot be avoided 100 Since condensation is an objective physical phenomenon there are usually two ways to avoid it 1 The water temperature of the water cooling machine is higher than the dew point temperature but it should meet the cooling requirements of the laser Therefore in the corresponding environment the water temperature of the laser can only be set in the blue region of t...

Page 11: ... paper to clean it if necessary 6 The high temperature laser in summer is easy to produce dew and cause permanent damage Please make sure that the water cooling machine stops at the same time when the laser stops 7 The freezing of cooling water inside the low temperature laser in winter will cause permanent damage Please ensure the continuous operation of the water cooling machine under the shutdo...

Page 12: ...ry Cable Length m 5 Length customizable 10 Length customizable 10 Length customizable Electrical Characteristics Power Supply single phase 220VAC 10 50 60Hz single phase 220VAC 10 50 60Hz three phase 380VAC 10 50 60Hz Control Mode RS 232 AD Other Characteristics Dimensions W H D mm 485 133 584 485 133 661 485 133 661 Weight kg 36 38 40 Operating Ambient Temperature 10 40 Humidity 70 Storage Temper...

Page 13: ...Wuxi Raycus Fiber Laser Technologies Co Ltd User Guide of Raycus 1000W 2000W laser 12 Figure 2 Front panel view unit mm Figure 3 1 Top view of 1000w laser unit mm ...

Page 14: ...hows iHQB Output Head Figure 4 Dimensions of iHQB Output Head unit mm Inspect the output lens before installing the output head to the processing head wipe the output lens with absolute alcohol if it is unclean When the output head is installed into the welding head the welding head groove must be ensured to be connected to the two copper rings of the output head otherwise an alarm will ...

Page 15: ...ing of cooling system summer Ambient temperature is higher than 30 25 0 5 winter Ambient humidity temperature is lower than 30 22 0 5 2 Coolant requirements The cooling water is pure water It is recommended to use pure drinking water In order to prevent mould growing that may lead to pipe blockage we recommend to add alcohol about 10 of the total volume 3 Other requirements for chiller When starti...

Page 16: ... cooling system is working well before you start the laser summer 25 0 5 winter 25 0 5 3 4 Installation Procedure 1 Place the product in an appropriate position immobilize it if necessary 2 Check if the power supply has the correct voltage See Table 5 for the laser model and corresponding input voltage and the earth line is connected make sure it is firm and reliable 3 Connect the power cable and ...

Page 17: ...nder the non working conditions such as transportation and storage The minimum bending radius should not be less than 30cm when the 1500w laser is working When the 2000w laser is under the non working conditions transportation storage and so on The minimum bending radius of 400μm fiber core radium should not be less than 240mm The minimum bending radius of 600μm fiber core radium should not be les...

Page 18: ...iber laser has stopped using the HyperTerminal so the HyperTerminal will notworkwhen the laser is powered on Please clip the address below to download the latest PC software and the relevant manual http www raycuslaser com index php index show tid 53 ht ml 4 1 Front and Rear Panel Figure 5 Front view 1 LASER Laser emission indicator red led illuminates when laser emission is on red LED extinguish ...

Page 19: ...a matching RS 232 serial communication cable 3 SERVICE Provide external functions of the customer 4 MOD Modulation input a signal for switching the laser on and off in remote control modes The control signal should be able to apply current over 10mA and the voltage should be 24V 5 WATER IN OUT Water pipe connectors the inlet and outlet for cooling water to flow in and return 6 AC INPUT The socket ...

Page 20: ...2000W lasers power line is made up of four lines L1 L2 L3 and PE Connected to the 380VAC Table 7 Power Connection Instructions 1000W 1500W 2000W Definition L L1 L2 L3 Phase Line N N Neutral PE PE Protective Earth 4 3 Interface Definitions 4 3 1 SERIVCE Security interface Figure 7 SERIVCE Security interface Each pin is defined as shown in Table 8 below Table 8 SERVICE definition PIN Name Function R...

Page 21: ...ay be damaged 4 3 2 Modulation Input The 24V modulation signal should be applied to the connector as in Figure 8 Figure 8 Modulation Input Raycus provide MOD Cable as shown in figure 9 Figure 9 MOD Cable The Cable for Modulation Signal The modulation signal cable core is positive 24V and the external metal mesh is negative GND Before the modulated signal is connected to the laser please check the ...

Page 22: ...ernal circuit of the modulation signal is shown in figure 10 Figure 10 The internal circuit of the modulation signal 4 3 3 Control Interface The pin number of CTRL INTERFACE is shown in figure 11 Figure 11 Control interface The definitions of the control interface are as follows Table 10 Control Interface Definitions PIN Name Functions Voltage Current 6 LASER_EN Input Enable signal Enable 24V 8mA ...

Page 23: ...M_ON Short circuit the pin 17 and 18 to enable REM pattern disconnect these to enable REM pattern 18 REM_ON_G ND 20 EX_VCC 24V power for PIN8 and PIN24 24V 500mA 22 Analog Input Analog Voltage Signal 0V 10V 10mA 23 Laser Power Output Power indication 0V 3 8V 10mA 24 Alarm Output Fault Signal Fault 24V 100mA normal 0V 25 AGND GND of PIN22 PIN23 0V other NC None Please check the control voltage leve...

Page 24: ...Wuxi Raycus Fiber Laser Technologies Co Ltd User Guide of Raycus 1000W 2000W laser 23 otherwise the product may be damaged Figure 12 PIN6 PIN7internal circuit Figure 13 PIN8 and PIN24 internal circuit ...

Page 25: ...1 RS 232 Serial Port Definitions PIN DESCRIPTION 2 RX 3 TX 5 GND Others NC 4 3 5 TCP IP Interface Configuration The default IP address of this product is 192 168 0 10 only supports UDP communication The laser listens for connection on port is 8098 and the command must be sent in a single data string Table 12 The pins definition of Ethernet interface PIN FUNCTION DESCRIPTION 1 TX TRANSMIT 2 TX TRAN...

Page 26: ...ter the verification is passed read or set the new laser IP address Step 3 If you use the Raycus PC software to control the laser you need to find the folder where the PC software is located open the laser configuration file config xml and write the newly laser IP address If you do not use Raycus software please go to the step 4 Step 4 Configure TCP IP select Use the following IP address manually ...

Page 27: ...io and the percentage of power There are three control modes to choose from namely external control RS 232 mode external control AD mod and Internal control mode RS 232 mode is to set up parameters and control laser enable signal externally AD mod is to set up parameters MOD Analog Quantity and control laser enable signal externally Internal control mode is to set up parameters and control laser e...

Page 28: ...POWERB to start laser 4 6 Selection of Control Mode Raycus provide assorted upper computer software as shown in Figure 17 Download the Rsycus software and software manual please log in to Raycus official website Figure 19 The function area of upper computer software Table13 brief description of each functional area Functional Area Description Laser Indicators Ready is on The laser is ready to gene...

Page 29: ...Control mode AD is on The laser is now in External AD Control mode laser power is controlled by external 0 10V 232 is on The laser is now in External RS232 mode laser power is controlled by software Laser Power The output power percentage or Analog Quantity Laser Status The laser s internal state State Monitoring Laser Control Set parameters Laser Power Frequency Duty Ratio set After Setting param...

Page 30: ... external control mode 2 Wait 10s The internal circuit initialization phase is complete Ensure disconnect DB25 control interface s PIN7 and PIN19 Avoid the laser enter AD mode 3 Connect AC power The laser s front panel Power is on 4 Wait 10s The internal circuit initialization phase is complete 5 Setting the laser power by upper computer software 6 The external MOD interface provides modulating si...

Page 31: ... enable signal The upper computer software sends enable signal laser enable signal Short circuit DB25 control interface s PIN15 and PIN16 laser enable signal 4 6 3 The sequence diagram of External RS232 mode Figure 19 Control sequence diagram of CW mode in external RS232 mode Figure 20 Control sequence diagram of PLUSE mode in external RS232 mode ...

Page 32: ...ol interface s PIN17 and PIN18 Select external control mode 2 When PIN 7 9 of the DB25 control interface is applied to 24V the laser enters the external AD mode 3 Connect to AC power and the Power indicator on the front panel light on 4 Waiting for 10s until the internal main control board circuit initialization is completed 5 The power of the laser is controlled by the voltage obtained by PIN 22 ...

Page 33: ...nable the laser through one of the following ways PIN 6 9 of the DB25 control interface is applied to 24V laser enable signal The upper computer software sends enable signal laser enable signal Short circuit DB25 control interface s PIN15 and PIN16 laser enable signal 4 6 6 The sequence diagram of external AD mode Figure 22 Control sequence diagram of AD mode ...

Page 34: ...1 Disconnect DB25 control interface s PIN17 and PIN18 Select internal control mode 2 Connect to AC power and the Power indicator on the front panel light on 3 Waiting for 10s until the internal main control board circuit initialization is completed 4 Setting the power of the laser by upper computer software then send a command of emitting laser 5 Short circuit DB25 control interface s PIN15 and PI...

Page 35: ...e diagram of pulse mod in internal control mode 4 7 Red light to control Connect to AC power and power up the laser POWER green indicator light is on and the red guide light is output The red guide light is off when opening shutters by RS 232 the red light is on when closing shutter by RS 232 The red light and the laser emission cannot be output at the same time If there is no red light output ple...

Page 36: ...ayed on the client software homepage When inner temperature output power Power supply moisture condensation is abnormal the laser will send out alarm information Figure 23 The homepage of PC software If any alarm occurs except for Interlock alarm when the laser is running the homepage will display the alarm that occurs and the ALARM light yellow on the front panel of the laser will light up the la...

Page 37: ...on Short the InterLock pins and restart the laser to try If this error continues to occur please contact Raycus Current Driver Alarm Instruction Current Driver Alarm this error occurs when the constant current driver board inside the laser is abnormal Solution Restart the laser If this error continues to occur please contact Raycus Laser Power Alarm Instruction The laser will get this error when i...

Page 38: ...000w laser please improve the working environment and after the ambient temperature is lower than internal temperature of the laser restart the laser advice to configure alone Air conditioned room for the laser For1000w 2000w laser please wait for the air conditioner to run for 30 minutes before restart the laser If the alarm continues to occur please contact Raycus In addition to the above if the...

Page 39: ...yer end user or customer and any parts equipment or other products produced by other companies It is the customer s responsibility to understand and follow operating instructions in this User Guide and specifications prior to operation failure to do so may void this warranty Accessories and fiber connectors are not covered by this warranty 6 3 Service and Repair Do not open the device There are no...

Page 40: ... Technologies Co Ltd User Guide of Raycus 1000W 2000W laser 39 All the items about warranty and service above provided by Raycus are for user s reference formal contents about warranty and service are subject to the contract ...