RAYLASE SS-II, Manual

Page 1: ...2 Axis Laser Beam Deflection Units SUPERSCAN II ...

Page 2: ...the infor mation contained therein without prior notice The software included in the product and this manual itself are protected by copyright All rights are reserved Duplication of this manual in whole or in part particularly by photocopy ing scanning or imaging and reproduction by any means are forbidden without the prior writ ten consent of RAYLASE ...

Page 3: ...11 3 TECHNICAL DATA 12 3 1 Rating plate code 12 3 1 1 Primary Name 12 3 1 2 Detailed Description 13 3 2 Conformity with directives 13 4 FUNCTIONAL DESCRIPTION 14 4 1 Laser beam deflection unit 14 4 2 F Theta lens 15 4 3 Digital interface 16 4 4 Power supply 17 5 INSTALLATION 18 6 MAINTENANCE AND CLEANING 19 6 1 Cleaning the housing 19 6 2 Cleaning the optical system 19 6 2 1 Instructions for clean...

Page 4: ... on it allow the determination of the deflection unit type page 12 Rating plate code The serial number and the item number are also used to identify the deflection unit The CE symbol confirms the deflection unit s compliance with European directives It indicates that the deflection unit is approved for free trade within the EU The seal label warns against unauthorized opening of the deflection uni...

Page 5: ...tside the wavelength range from 400 700 nm meet the requirements for class 1 2M The accessible laser radiation is in the visible spectrum from 400 to 700nm Short term expo sure up to 0 25s is not dangerous to the eyes as long as the cross section is not reduced by optical instruments magnifying glasses lenses telescopes Additional radiation compo nents outside the wavelength range from 400 700nm m...

Page 6: ...ven apparently diffuse surfaces can reflect laser radiation and a laser beam that has been reflected several times can still be dangerous The laser area must be indicated by corresponding warning signs or lamps and protected by appropriate shading and interlock switches No flammable or explosive objects or liquids should be located in the laser area This operating manual interprets a selection of ...

Page 7: ...an be destroyed by improper loading This can lead to a release of be ryllium dusts These dusts can cause cancer are toxic if swallowed and very toxic by inhala tion Please observe the specified maximum applicable laser power in the data sheet Please note also that soiled lenses strengthen the absorption of laser power and thereby increase the risk of destruction of the lens Therefore it is essenti...

Page 8: ... deflection unit is sold on this operating manual or an authorized copy must be passed on with it 2 2 Intended use The deflection unit is developed for two dimensional deflection and focus laser radiation in a suitable working range If the materials to be processed generate toxic fumes a secure suc tion must be ensured The deflection unit is designed for use in industrial environment and for use b...

Page 9: ...ustomer specific software Power supply RAYLASE Deflection unit Laser system RAYLASE RLC USB unit PC USB port Driver for RAYLASE control cards Software RAYLASE weldMARK or customer specific software Power supply RAYLASE Deflection unit Laser system RS232 Driver for RAYLASE control cards Software RAYLASE weldMARK or customer specific software PC RAYLASE SP ICE control card Power supply Stand alone h...

Page 10: ...ired Note No implicit guarantee or warranty of suitability for specific purposes has been made RAYLASE is not responsible for damages arising from use of the product Individual assem blies or other assemblies manufactured by RAYLASE may be subject to separate warranty conditions Refer to the corresponding manuals for further information 2 6 Manufacturer RAYLASE AG Argelsrieder Feld 2 4 82234 Wessl...

Page 11: ... transmission Malfunctioning cable D2 red Parity error X D3 red Parity error Y D4 green Temp error X Temperature status exists if LEDs are on D5 green Temp error Y D6 orange New data X New data transmitted if LED is on D7 orange New data Y D8 red Error X Galvanometer scanner or driv er faulty Power supply is faulty if LEDs flicker D9 red Error Y D10 green VCC The power supply is operating properly...

Page 12: ...N SS SUPERSCAN TS TURBOSCAN AS AXIALSCAN FS FOCUSSHIFTER LT LTM MODUL Type I II III series E AutoCalibration F LTM Typ FOCUSSHIFTER FC LTM Typ FOCUSSHIFTERCompact Size 1 5 2 3 Gain at FOCUSSHIFTER after F FC Aperture 07 70 mm Wavelength AL 193nm TY 355nm 405 405nm AG 400nm to 1064nm AR 488nm to 514nm DY 532nm DY Y 532nm 1064nm 780 980 780nm to 980nm 780 980 AL 780nm to 980nm 193nm 850 870 Y 850nm ...

Page 13: ... pointer C Camera adapter D Dust protection Tuning LN low Noise RA short acceleration time ST minimal step time VC vector ML multiple tuning default LN MR multiple tuning default RA MS multiple tuning default ST Connector D1 25pin D Sub connector D2 25pin D Sub connector 9pin D Sub connector DF D Sub for FOCUSSHIFTER A1 25 pin D Sub connector A2 25 pin D Sub connector 9 pin D Sub connector E2 6 pi...

Page 14: ...n unit has a beam input into which the laser beam is fed and a beam output through which the laser beam is emitted from the unit after deflection Only suitable lasers can be fed into the beam input Refer to the corresponding data sheet for details Depending on the version the beam output is either open or fitted with an F Theta lens or protection glass page 15 F Theta lens 1 Digital interface 2 Po...

Page 15: ...ens element inc lens 2 Protective glass 3 Clamp ring 4 Protective cap Assembly instructions o Before installation check the protection window for dirt scratches or cracks If the protection window is dirty it must be cleaned page 20 Instructions for cleaning lenses and protective glasses If the protection window is scratched or cracked it must be replaced o Brush the outer thread of the protective ...

Page 16: ...I X CHANNEL 16 I X CHANNEL 4 I Y CHANNEL 17 I Y CHANNEL 5 I Z CHANNEL 18 I Z CHANNEL 6 O HEAD STATUS 19 O HEAD STATUS 7 I P DAC CHANNEL 20 I P DAC CHANNEL 8 nc 21 nc 9 nc 1 VSS 1 22 nc 1 VSS 1 10 nc 1 VSS 1 23 GND 11 GND 24 GND 12 nc 1 VSS 1 25 nc 1 VSS 1 13 nc 1 VSS 1 I Diff Input nc Not connected not used O Diff Output 1 The power supply must be provided by the OEM customers Specifications Diff ...

Page 17: ...er supply must be provided by the OEM customer Refer to the following connection and parameter table J1 PIN Designation Voltage Current Residual ripple Noise 6 1 5 9 9 PIN D SUB 1 2 6 VSS 15V to 18V min 2 5A 100mV 0 5 DC at 30MHz 4 5 9 VSS 15V to 18V min 2 5A 3 7 8 GND MN065_v1 0 1 2 Axis Laser Beam Deflection Unit SS II 17 ...

Page 18: ...not be subjected to mechanical strain The deflection unit must be protected against moisture dust and corrosive vapors The optical components may only be touched when wearing suitable cotton gloves The deflection unit must be protected against static discharge and strong electromagnetic fields The power density of the input laser radiation may not exceed the maximum permissible power density of th...

Page 19: ...he eyes and the skin Before clean ing make sure that the laser device is switched off and secured against acci dentally being switched on Dirty optical surfaces result in increased absorption of the laser radiation This can cause the dirt to heat up sufficiently so that it burns into the optical surfaces and damage them perma nently The following circumstances can cause increased accumulation of d...

Page 20: ... cleaning optical compo nents o Place one end of the moistened cloth on the optical system and slowly move it over the optical components Do not exert any pressure and do not rub the optical components o Remove any remaining ethanol residue with a dry optical cloth o Repeat the procedure until the surface is completely clean Use a new cleaning cloth for each repetition 6 2 2 Instructions for clean...

Page 21: ...s been destroyed must be cleaned decontaminated and ventilated sufficiently Wear gloves and a surgical mask for the following steps Gather all the broken pieces carefully and pack them in a sealed plastic container Clean all contaminated components and surfaces with a damp cloth and pack the cloth in a sealed plastic container Send the container to your supplier He is responsible for the proper di...

Page 22: ...age 20 Instructions for cleaning mirrors Laser power decreasing The RAYLASE weldMARK software can compensate a loss of laser power Menu System Global adjustments Marking parameters changed Divergence optics changed Laser spot changed Dirty lens page 20 Instructions for cleaning lenses and protective glasses Dirty or dam aged mirrors page 20 Instructions for cleaning mirrors Send deflection unit in...

Page 23: ...ocal policies regulations and laws If the mirrors are made of beryllium the local Hazardous Substance Regulations must be considered The rating plate shows which deflection units are concerned page 13 Detailed Description MN065_v1 0 1 2 Axis Laser Beam Deflection Unit SS II 23 ...

Page 24: ...cription 14 I Installation 18 L Laser beam deflection unit 14 Laser safety 4 M Manufacturer 10 P Package contents 8 Power supply 17 R Rating plate 4 S Safety instructions 4 Seal label 4 Shutter 4 Signs 4 Status LEDs 11 T Technical data 12 Troubleshooting 22 W Warranty 10 X XY2 100 Standard 17 Z Zinkselenid 7 21 24 RAYLASE 2 Axis Deflection Unit SS II MN065_v1 0 1 ...

Page 25: ...0 x 125 x 117 5 170 x 125 x 117 5 170 x 125 x 117 5 170 x 125 x 117 5 203 x 159 x 150 160 5 2 203 x 159 x 150 160 5 2 1 Specification for fused Silica mirrors 2 AXIALSCAN variation only additional output plate for protection window Aperture Dependent Specifications Mirror Variations Wavelengths SS II 10 SS II 12 SS II 15 SS II 20 SS II 30 355 nm SI SI QU SI QU 532 nm SI SI QU SI BE QU SI BE QU 780...

Page 26: ...ion option K available for all SUPERSCAN II models with reference sensors for automatic drift compensation which ensures process stability BE and SC mirrors allow for higher speed performance due to the lightweight mirror substrates and optimized mirror mounts Air flushing Specifications Specifications Flow rate Air Pressure Air Clean air free of water oil 100 l min 1 0 1 5 bar Water Tempering Spe...