Raymarine IO Drive, Installation Manual

Page 1: ...Distributed by Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine The names Raytheon and RTN are owned by the Raytheon Company...

Page 2: ...I O Drive Installation Guide Drives covered M81138 I O Stern Drive 12 V E12019 KAD 32 I O Stern Drive 12 V Document number 81176 3 March 2001...

Page 3: ...and navigational judgement Always maintain a permanent watch so you can respond to situations as they develop EMC conformance All Raymarine equipment and accessories are designed to the best industry...

Page 4: ...rates the power steering valve in the same way as the steering cable When you disengage the autopilot a clutch disengages the I O drive so you can steer the boat manually CAUTION Any attempt to instal...

Page 5: ...81138 12 V E12019 KAD 32 12 V Drive method Electromechanical Maximum thrust 150 kg 330 lb Maximum stroke 214 mm 8 3 in Hardover to hardover time 8 8 sec Other information protected for use in engine c...

Page 6: ...equipment and accessories are designed to the best industry standards for use in the recreational marine environment Their design and manufacture conforms to the appropriate Electromagnetic Compatibi...

Page 7: ...above and below the radiating element The equipment is supplied from a separate battery from that used for engine start Voltage drops below 10 V and starter motor transients can cause theequipment tor...

Page 8: ...llation kits see Figure 4 so you can fit the drive unit to stern drive systems made by Volvo see page 8 for installation instructions Mercruiser 93 OMC and Yamaha see page 10 for installation instruct...

Page 9: ...the supplied split pin rotate the girdle support bracket so that the spring loaded pin faces forward 2 Fit the adaptor pin bracket to the cable end sheath see Figure 6 the adaptor pin bracket must sit...

Page 10: ...he I O drive unit into the bracket until the spring loaded pin fits into the other location hole CAUTION The fixed and spring loaded location pins must be fully engaged in the I O drive girdle tube If...

Page 11: ...Installation for Mercruiser 93 OMC Yamaha 1 Fit the girdle support bracket as shown in Figure 8 remove the locating pin that attaches the cable rod to the tiller end block replace it with the girdle...

Page 12: ...position the I O drive unit so the fixed support pin on the bracket fits into the location hole in the I O drive girdle tube twist and lower the I O drive unit into the bracket until the spring loade...

Page 13: ...autopilot components make sure there is sufficient space between the complete drive unit and the engine manifold Use Raymarine installation kit D309 to install the I O drive unit to Mercruiser engine...

Page 14: ...he spool valve cable connection fit the clamp around the spool valve cable connection put the spring washers on the four securing bolts tighten the bolts to secure the main support bracket Figure 12 F...

Page 15: ...drive s girdle tube the I O drive s pushrod is parallel with the power steering ram CAUTION The fixed and spring loaded location pins must be fully engaged in the I O drive girdle tube If they are not...

Page 16: ...e filter bracket assembly clear of the engine 3 Remove the filter assembly bolts 4 Fit the extension bracket supplied to the KAD 32 bracket using the extension bracket bolts supplied 5 Use the filter...

Page 17: ...ve thelocatingpin thatattaches the steeringcablerodtothe tiller end block 2 ReplaceitwiththeVolvoadaptorpin usingoneofthesplitpinsto hold it in place see Figure 15 D5216 1 Extension bracket Extension...

Page 18: ...d the securing bolts must be on the stern aft side of the cable end sheath make sure the bracket is vertical then tighten the two bolts Figure 16 Fitting the girdle support bracket 4 Position theI Odr...

Page 19: ...the engine boat or steering system This includes any engine hoses that may have a passing contact with the I O drive unit Note If necessary you can rotate the main body of the drive unit relative to...

Page 20: ...ave a passing contact with the I O drive unit 3 Electrical connections WARNING Electrical safety Make sure the power supply is switched off before you make any electrical connections When you have fit...

Page 21: ...1 Is the drive unit securely attached to the steering system with all brackets bolts split pins etc secure 2 Is the drive unit correctly aligned 3 Are the motor and clutch cables correctly routed and...

Page 22: ...omagnetic fields These can cause adjacent pieces of electrical equipment to interact with one another with a consequent adverse effect on operation In order to minimize these effects and enable you to...

Page 23: ...echnical Services Call Center UK 44 0 23 9271 4713 or 44 0 23 9269 3611 ext 1083 USA 1 603 881 5200 or 1 800 539 5539 ext 2333 Product support Raymarine products are supported by a worldwide network o...