Raynor RapidCoil RC300 Series, Technical Manual

Page 1: ...Te Rapi ech dCoil hnic Series cal RC300 l M 0 RC3 an 300HD ual...

Page 2: ...produced or transmitted in any form or by any means electronic or mechanical or by any information storage or retrieval system without permission in writing from the publisher RC300 and RC300HD are re...

Page 3: ...7 2 2 5 RC 300HD EN Standards 7 2 3 Space requirements 8 2 2 6 RC300 RC300HD 8 2 2 7 Fore frame 8 2 2 8 Mounting details 9 Chapter 3 Mechanical Installation 11 3 1 Door Installation 11 3 1 1 Introduct...

Page 4: ...22 3 5 Mount the Control Box and Photo Eyes 23 Figure 3 16 Photo Eyes 23 3 6 Install covers 24 3 7 Door Limit Position 24 3 8 Manual Operation 26 3 1 3 Optional manual operation 27 Chapter 4 29 Lubri...

Page 5: ...ty or Lookout for Forklifts Note indicates a related comment or instruction in the manual 1 1 2 Installation Precautions Only certified RAYNOR door installers may install RAYNOR doors Always use prope...

Page 6: ...ollow the precautions listed below All electrical parts used to install or repair RAYNOR doors must be UL approved Lockout and tag electrical components in accordance with OSHA regulations and approve...

Page 7: ...following tools to complete the installation of your RAYNOR door successfully Water Level Threaded Rod 2 Ladders Universal Pliers Wire Stripper Allen Wrenches Metric US 3 Clamps Fork Lift Screwdriver...

Page 8: ...DOC S0508 1R14 IMEI02 Technical Manual Issue 4 P a g e...

Page 9: ...H 18 0 Standard Opening Speed 4 per sec Optional Opening Speed Up to 8 per sec size dependent Standard Closing speed 4 per sec Operation Driven door no ballasts Door post 3 1 8 x 1 9 16 x 1 8 Galvani...

Page 10: ...ity and determines at what wind pressure the door remains water tight Example Class 1 Water tight up to 30 Pa 63psf of pressure At higher pressure water enters through the door Refer to Chart 2 1 for...

Page 11: ...2605 Pass Unintended Movements EN 12604 EN 12605 Pass Thermal Resistance EN 12428 EN 12428 6 02 W m K Performance Cycles EN 12604 EN 12605 1 000 000 The indicated class for Wind Resistance applies for...

Page 12: ...e an oversized option reduces without drum e 2 4 Space eflect when u mends installin ace or exterio operate prope DOC S05 00HD usually me outside di d cover and c s header spa cover requirement under...

Page 13: ...n and or total he head unit f Issue X3 Thi 5 3 1 ore Frame solid structure and certified or See Figur ng points on e ertain how to plates in all fo some of the l ed on wall th complete fail falls on s...

Page 14: ...Chapter 2 10 P a g 2 Technical C g e Characteristics s Figure 2 7 DOC S05 7 Mounting d 508 1R14 IME details EI02 Techni ical Manual Issue...

Page 15: ...he door nting wall is su oor mounting or measureme e the reintrodu t and width of asurements t Figure 3 Issue ort for the doo r you may fin ubstantially o g techniques ents For the uction points l f t...

Page 16: ...sconnect of the control box This will speed installation and also allow temporary hook of door until final electrical work can be performed Side guides will have a spring cover and a counter weight co...

Page 17: ...DOC S05 508 1R14 IME EI02 Technic Fig cal Manual I gure 3 2 Atta Issue aching sec Ch curing the sid hapter 3 Mec de guides chanical instal 13 P llation a g e...

Page 18: ...lign t curtain l Installation the inner guid n to travel Se de with the re ee Figure 3 3 Figure 3 3 DOC S05 introduction p 3 Aligning th 508 1R14 IME points to assu e Inner Guide EI02 Techni ure a str...

Page 19: ...e Figure 3 Issue k nut when th r of the forklif d drums and f he fork lift bla cing the Hea door will tilt t alanced on fo er than the be 3 5 Tilting th Ch he path is ach ft ensuring th fork lift to p...

Page 20: ...k each side o DOC S05 pright the end e guides do no ng of the guid or damage gainst the do re 3 6 cing the Unit ecure the doo are h clamps or so Temporarily oor header to of the door op 508 1R14 IME...

Page 21: ...and bott Figure 3 or the door in nit Mounting P il Mounting B Issue Level and P places e g f de of the doo il it is absolut W between tom See Figu 3 9 Inside D n the following Points Brackets Ch Plumb...

Page 22: ...5 ng points on e ertain how to plates in all fo some of the l ed on wall th complete fail falls on some 10 Anchori 508 1R14 IME each side pla fasten to thro our points load of the he ere will be pr ur...

Page 23: ...f t oth at each sid t results use t pressure on z Figure 3 Issue terial from the the door loos de within the two people to zipper to gear 3 11 Feedin Ch e curtain sen the curtai drive mechan o complet...

Page 24: ...rive motor 2 Move Curta e to each zipp the first tooth and rotate the h the reintrod unattended w stall the coun o the floor and socket in ch to run doo hysical harm c 508 1R14 IME r fan opening ain t...

Page 25: ...hind cal Manual I weight is in the up po embled belt o 2 of total dia Figu d the Counter Figu Issue osition on the rollup d ameter belt ure 3 13 Win weight Pulley ure 3 14 Co Ch drum shaft shaft remai...

Page 26: ...eig he counterwei nterweight ma he counterwei Figure 3 door to verify s belt ht is mounted DOC S05 ight at 20 inch ay be lower de ight with the h 3 15 Attach y that travel of d straight vert 508 1R14...

Page 27: ...t ox varies from d Motor and e or will be susc ay dictated pe able will requ it for low volta e low voltage c ables into the p of the contr uit place the drilled holes 3 16 eyes are flus side rail ur...

Page 28: ...and are properly aligned for proper operation 3 6 Install covers Install covers in the manor that they were taken off during the unpacking stage of the install Assure all fasteners are installed and t...

Page 29: ...DOC S05 508 1R14 IME EI02 Technic cal Manual I Figure 3 Issue 3 17 Door L Ch Limits hapter 3 Mec chanical instal 25 P llation a g e...

Page 30: ...anually assur m hex socket o the direction ans please ob the door with gure 3 18 Ma DOC S05 re the E stop t provide with n required Se bserve safe o power on or E anual Operat 508 1R14 IME is pressed...

Page 31: ...s system Figure 3 trical manual afety switch is Issue hoist modifica stop pull on o put the door to a ready st stops when t ull door curtai service techn 3 20 Chain H or specific w s connected to Ch...

Page 32: ...DOC S0508 1R14 IMEI02 Technical Manual Issue 28 P a g e...

Page 33: ...er applied and limits properly set place door in the open position and press in the E stop Make sure no dirt debris or dust from the installation is in the inner guide or on the zipper teeth of the cu...

Page 34: ...door w any excess D ance Figure 4 re lubed dep when teeth loo Picture DFLS 406 bui DOC S05 4 2 Spreadin ress E stop a ok properly lu 4 3 Grease ilt up at bottom 508 1R14 IME ng the greas and cycle doo...

Page 35: ...Stop cycling door when teeth look properly lubed See Figure 4 3 7 Clean any excess DFLS 406 built up at bottom and top of guide 8 Put door back in operation Do not over lube the door Excessive lube i...

Page 36: ...lubrication intervals yearly 50 000 100 000 Clean controlled conditions 1 50 000 100 000 Harsh dirty hot or cold conditions 1 2 100 000 500 000 Clean controlled conditions 2 3 100 000 500 000 Harsh di...

Page 37: ...ush button o Rotary disconnect Repair as needed Timers Test each timer for adequate times to allow for proper door operation and traffic flow Adjust timers as needed refer to RAYNOR Electrical Manual...

Page 38: ...gainst the head unit and are free of damage Make sure Motor Fan is present and working properly Verify there are no leaks present on reduction Verify keyway for manual operation is free from damage Re...

Page 39: ...e 23 Conduit 23 Control box 23 Counterweight 21 22 Curtain 14 19 21 E Electrical 2 F Forklift 1 15 Forklift operators 1 Frequency inverter 2 H Hazards 1 I Installation 1 M Maintenance 2 Motor 23 O Ope...