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8

Sample Installation Diagram

NOTE:
-

Damage to the Indirect Pool Heater due to improper water chemistry is not covered under the warranty

-

Chlorine feeder must be installed after (downstream of) the Indirect Pool Heater and be installed with an
anti-siphoning valve to prevent pool chemicals from backing up into the Indirect Pool Heater.

-

This is only a conceptual drawing. A qualified installer must determine whether this system setup
will work in each application. Installer must also ensure compliance with code requirements.

1.
2.

Indirect Pool Heater

3.
4.
5.
6.

Gate valve

7.

Check valve

8.
9.

10.

Flow switch

11.

Thermometer
Drain valve

Filter
Pool/Spa Pump

Bypass valve

POOL WATER FLOW

POOL WATER FLOW

BOILER WATER FLOW

BOILER WATER FLOW

6

Thermostat or Aquastat

3

1

4

6

2

2

9

8

5

7

10

2

2

11

11

Union

TO BOILER CONTROL

12. Boiler Pump

11

11

3

12

On the pool-side, the flow may be variable either due to 

variable-speed pumps or changes in the pressure drop 

through the filtration system.  These variances can be 

accommodated by installing a 2 lb. spring-loaded check 

valve in the bypass line along with a manual valve (see 

Figure 2 for details).
On model sizes 045 to 495, the check valve will control 

bypass flow by directing all flow through the exchanger 

under low-flow conditions, and avoiding excessive flow 

through the heat exchanger under high-flow conditions.  

On 995 models the 2 lb. check valve does not provide 

enough resistance to direct adequate flow through the 

heat exchanger, and must be augmented by using the 

manual valve to throttle flow to provide approximately 6 

to 15 ft. of head across the 995 exchanger.

Controls

The Indirect Pool Heater must be installed with 

temperature  and  flow  controls  to  protect  the  heat 

exchanger and control water temperature supplied to 

the pool or spa.  The return from the pool/spa must 

be controlled at the inlet to the Indirect Pool Heater 

by a thermostat set to the desired temperature for the 

pool/spa, with the maximum recommended operating 

temperature of 104°F (40°C) .  A second temperature 

control must be installed in the outlet piping of the Indirect 

Pool Heater to limit pool/spa supply temperatures to 

140°F (60°C) maximum.  In addition to the temperature 

controls, a flow switch should be installed in the pool/

spa supply line to prove adequate flow through the heat 

exchanger.  All three of these controls must be satisfied 

to provide a call for heat to the heat source.

Chemical feeders or salt 

water generators

The pool chemical feeder or salt water generator 

(with Titanium exchangers only) must be installed 

after (downstream of) the Indirect Pool Heater and 

be installed with an anti-siphoning valve to prevent 

chemicals from backing up into the Indirect Pool Heater.  

During periods of high or fluctuating chemical levels, the 

Indirect Pool Heater must be isolated from the system 

by closing the isolation valves, protecting the unit from 

chemical damage.

CAUTION:

  Operating control, high limit and flow 

switch are NOT part of the Indirect Pool Heater.  

These items must be supplied separately.

Figure 2.  Connection Diagram

Summary of Contents for 013476

Page 1: ...L GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This manual should be m...

Page 2: ...2 Rev 5 reflects the following Table A Added Model Number column Changed row heading from CR24 to Ti Table C Added information rows for RP 185 RP 305 RP 495 ...

Page 3: ...3 TABLE OF CONTENTS 1 WARNINGS 4 Pay Attention to These Terms 4 Caution 4 2 WATER CHEMISTRY 5 3 INSTALLATION GUIDELINES 7 Plumbing 7 Flow 7 Controls 8 Chemical feeders or salt water generators 8 ...

Page 4: ...nt and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service or maintain this equipment Elevated water temperature can be hazardous The U S Consumer Product Safety Commission has these guidelines 1 Spa water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is consider...

Page 5: ...00 MAXIMUM 1000 MAXIMUM Titanium 6000 MAXIMUM 6000 MAXIMUM 6000 MAXIMUM Free Chlorine PPM 2 to 3 2 to 3 2 to 3 Total Dissolved Solids PPM RP 316L SS 1000 MAXIMUM 1000 MAXIMUM 1000 MAXIMUM Titanium 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Metals PPM 0 0 0 Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is b...

Page 6: ... 175 3 1 4 83 1 1 2 38 3 4 19 13 1 2 343 3 1 8 79 2 64 0 25 013478 RP 125 125 000 36 634 4 3 16 106 8 7 8 225 3 1 4 83 1 1 2 38 3 4 19 15 3 8 391 3 1 8 79 3 64 0 34 013479 RP 185 185 000 54 218 5 1 8 130 7 5 8 194 3 3 8 86 1 1 2 38 1 25 14 3 8 365 4 1 16 103 4 70 0 44 013480 RP 245 245000 71 802 5 1 8 130 12 11 16 322 3 3 8 86 1 1 2 38 1 25 19 1 2 495 4 1 16 103 6 80 0 63 013481 RP 305 305 000 89 ...

Page 7: ... 7 15 4 6 23 7 2 Designed and fabricated to the ASME B31 3 Process Piping Code 3 INSTALLATION GUIDELINES Plumbing Connections to the Indirect Pool Heater must be made with materials that have similar galvanic properties to the passivated 316 stainless steel or Titanium of the heat exchanger Connections to the heat source plumbing should be made with 300 series stainless steel nipples Dielectric un...

Page 8: ... direct adequate flow through the heat exchanger and must be augmented by using the manual valve to throttle flow to provide approximately 6 to 15 ft of head across the 995 exchanger Controls The Indirect Pool Heater must be installed with temperature and flow controls to protect the heat exchanger and control water temperature supplied to the pool or spa The return from the pool spa must be contr...

Page 9: ...s Limited Warranty is the date of original installation if properly documented if you are not able to provide documentary proof of the date of original installation the Effective Date will be the date of manufacture plus 30 days If the HEATER is installed with a pool or spa the Applicable Warranty Period is one 1 year from the Effective Date parts and labor for the HEATER and component parts This ...

Page 10: ...ed in any way by ANY persons or agencies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective product or component part and to verify warranty coverage at its factory The Limited Warranty is the only warranty for this product and its component parts given by Raypak No one is authorized to make any other warranties on Raypak ...

Page 11: ...ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ...

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