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On P-106 heaters, splice into the red/white wire to connect 

the  time  clock.  For  P-156  heaters  the  fireman’s  switch 

connection is located on the 14-pin header connected to 

the digital control board. Splice into the red wire jumper 

tagged “Where necessary add “Fireman’s” switch circuit 

here” to connect the time clock. 
The  fireman’s  switch  connection  on  both  heaters 

must be a dry contact and must not supply power to 

the heater. Powering the fireman’s switch connection 

externally may damage the heater, and is not covered 

by warranty.
P-156 heaters:  Do not exceed 50' (15.2 m) of total wiring 

using  18  AWG  stranded  copper  wire  rated  for  221°F 

(105°C) minimum.

NOTE:

 When using a time clock, the heater will display 

“Clock/Fireman Sw” when the fireman’s switch is open, 

indicating that the time clock has shut off the call for heat. 

5.6.  Post Start-Up Inspection

Do not use this heater if any part has been under water. 

Immediately call a qualified service technician to inspect 

the heater and to replace any part of the control system 

and any gas control which has been under water.
N’utilisez pas cet appareil s’il a ete plonge dans l’eau, 

meme  partiellement.  Faites  inspecter  l’appareil  par  un 

technicien qualifie et remplacez toute partie du systeme 

de controle et toute commande qui ont ete plonges dans 

l’eau.

A

A

WARNING:

 Should overheating occur or the gas 

supply fail to shut off, turn off the manual gas control to 

the appliance. 

A

A

AVERTISSEMENT

:  En  cas  de  surchauffe  ou  si 

l’alimentation en gaz ne s’arrete pas, fermez manueiiement 

ie robinet d’arret de l’admission de gaz.

Feel the inlet and outlet pipes. Outlet pipe should be only 

slightly warmer than the inlet. It should not be hot.
With the heater on, remove the door and make a visual 

check of the burner.

PILOT

Figure 33.  IID Pilot Location

5.6.1.  Cold Weather Operation

Moderate Climate

Heater  operation  can  continue  during  short-term  cold 

spells.  When  temperatures  are  between  0°  (-17°C)  and 

32°F  (0°C),  flow  (continuous  pump  operation)  must  be 

maintained.

A

A

CAUTION:

 Do not use the heater to maintain water 

temperatures just above freezing or for freeze protection. 

When heater is used during freezing weather, care must 

be taken to avoid freeze-ups. Continuous pump operation 

is a must. Additional protection may be required. The 

heater is not warranted against freeze-ups.

Cold Climate

Prolonged operation with water temperatures below 50°F 

(10°C) is not recommended. When starting the heater with 

water temperatures below 50°F (10°C), operate the heater 

continuously  until  higher  temperatures  are  reached. 

Operating  the  heater  for  prolonged  periods  with  pool 

water below 50°F (10°C) can seriously damage the heater, 

and is not covered by the warranty.
For  cold  climate  areas,  please  follow  the  winterizing 

procedures listed in the next section.

5.6.2.  Winterizing the Heater

Heaters  installed  outdoors  in  freezing  climate  areas 

may be shut down for the winter. Observe the following 

procedure for winterizing the heater.
1.  Turn off gas valve, manual gas valve, and electrical 

supply to the heater.

2.  Open  the  drain  plug  located  on  the  In/Out  header, 

under the water pipes.

3.  Remove the 2 wires from the water pressure switch 

and unscrew the water pressure switch to break any 

vacuum in the system. Remove the pressure switch 

and  dry  it  before  re-installing.  Excessive  moisture 

in  the  pressure  switch  may  freeze,  damaging  the 

switch.

In/Out Header

Drain Plug

Figure 34.  In/Out Header Drain Plug Location

Summary of Contents for 106

Page 1: ...ic Above Ground Pool Spa Heater Chauffe Piscine English French A AAVERTISSEMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d...

Page 2: ...g changes Manual updated to the new format style Removed California Proposition 65 warning on pages 4 and 7 Replaced analog electronic with 106 156 on section 3 3 1 page 6 Replaced analog digital with...

Page 3: ...n 10 4 5 Indoor Installation 10 4 6 Combustion and Ventilation Air Indoor Units Only 11 4 7 Gas Connections 12 4 8 Electrical Connections 15 4 9 240 Volt Installation Instructions 15 5 CONTROLS 16 5 1...

Page 4: ...cal laws rules regulations or customs A AWARNING The heater shall not be located in an area where water sprinklers or other devices may cause water to spray through the cabinet louvers and into the he...

Page 5: ...builder accredited pool shop or chemical supplier for the correct levels for your water 2 1 Automatic Chlorinators and Chemical Feeders All chemicals must be introduced and completely diluted into th...

Page 6: ...mperatures by as much as 4 F 2 C 5 Persons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain a physician s advice before using spas or hot...

Page 7: ...n the installation of this type of heating equipment and related system components Installation and service personnel may be required by some states to be licensed If your state is such be sure your c...

Page 8: ...t will enable the heater to be serviced without removing any structure around the heater It is possible to reduce the clearances to combustible surfaces by protecting these surfaces as shown in table...

Page 9: ...9 Figure 5 Florida Building Code Tie Down Method Amp Draw 120 Volt 240 Volt 4 2 Figure 4 Heater Dimensions...

Page 10: ...the flue products exit the heater must be a minimum of 4 1 2 m below 4 1 2 m horizontally from or 1 0 3 m above any door window or gravity inlet into any building The top surface of the heater shall...

Page 11: ...d the likelihood of condensate production in the vent Category I A heater which operates with a non positive vent static pressure and with a vent gas temperature that avoids excessive condensate produ...

Page 12: ...ter A ACAUTION The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The heater a...

Page 13: ...m 459 140 m Table capacities are based upon use of sch 40 black iron pipe For capacities using other materials consult local code Natural Gas 1000 BTU FT3 0 60 Specific Gravity 0 5 WC Pressure Drop Ga...

Page 14: ...d be slightly warmer than inlet and comfort able to the touch If pipe is hot close bypass if cold open bypass 4 7 10 Pressure Relief Valve Installation To conform to local building codes it may be nec...

Page 15: ...directly from the GFCI power source It is preferred to make connection to the load pump side of the time clock A AWARNING Risk of electrical shock More than one disconnect switch may be required to d...

Page 16: ...t The switch functions as a means for turning the heater On or Off The thermostat is fitted with a means of limiting the upper temperature limit below the maximum level The knob stop adjustment ring s...

Page 17: ...er is firing Water Temp will alternate with Heating To adjust the setpoint temperature make sure the control is in the appropriate mode POOL or SPA and push the UP or DOWN buttons Figure 21 Alternatin...

Page 18: ...he digital display Press and hold both UP and DOWN buttons for 5 7 seconds until Faults Cleared appears This operation resets the Fault History file to 0 and clears all the stored faults Fahrenheit or...

Page 19: ...C Flame w o CFH Board is sensing flame when both main and pilot valves are commanded shut PV Output Fault Pilot gas valve output is not in commanded state MV Output Fault Main gas valve output is not...

Page 20: ...g in the POOL Mode Heating in the SPA Mode Remote Mode Figure 28 Remote Control Menu Remote Operation 5 4 3 Activating the Remote To activate or deactivate the remote function follow these steps 1 Pre...

Page 21: ...f the remote control see Activating the Remote on page 20 5 5 2 3 Wire Remote Control Using Three Position Switch Pool Off Spa or Low Off High 1 This application assumes that both heating functions po...

Page 22: ...e only slightly warmer than the inlet It should not be hot With the heater on remove the door and make a visual check of the burner PILOT Figure 33 IID Pilot Location 5 6 1 Cold Weather Operation Mode...

Page 23: ...23 6 WIRING DIAGRAMS Figure 35 P 106 Heater Wiring Figure 36 P 156 Heater Wiring...

Page 24: ...djust the pressure switch to compensate for the no flow static head If it is necessary to adjust the water pressure switch utilize the following procedure A ACAUTION Do not adjust the pressure switch...

Page 25: ...7 1 7 Burner Tray Removal 1 Shut off main electrical power switch to heater 2 Shut off gas upstream of heater 3 Remove front door 4 Disconnect gas line from gas valve 5 Remove 3 screws holding the an...

Page 26: ...xchanger ream tubes and immerse heat exchanger in non inhibited de scale solvent for severe scale build up 7 1 12 De sooting Procedure A ACAUTION Soot may be combustible Wet sooted surfaces completely...

Page 27: ...nd 110 F 40 5 C and 43 3 C If no movement replace Air starvation Refer to installation instructions Improper venting Follow recommended installation instructions Insects or debris clogging burner inta...

Page 28: ...o pressure then there is not enough moving water in the system or the gauge is broken Attempt to make the pump run at its normal flow rate Does the pilot spark after performing the above steps 1 The s...

Page 29: ...stance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Referen...

Page 30: ...S 3 S 2 M 3 M 4 M 1 J 2 J 2 J 3 J 4 J 4 J 1 V 2 V 3 V 4 V 11 M 12 M 1 B 10 S 5 S 6 S 7 S 8 S 9 S 9 S 3 B 6 C 8 C 9 C 2 H 3 H 4 H 5 H 6 H 6 H 7 H 7 H 2 C 3 C 10 M 9 M 8 M 5 V 5 C 4 S 7 C 4 C 10 C 9 IL...

Page 31: ...31 1 M 1 C 5 M OPTIONAL 9 C 8 H 10 H 11 H 12 H 13 H 14 H OPTIONAL 15 H 16 H 17 H 9 H 1 P 2 P 3 P 4 P 5 P 1 H...

Page 32: ...32 Natural 1 30mm 0 4 999 ft Propane 1 84mm 0 1 999 ft FOR ALTITUDES ABOVE THOSE LISTED CONSULT THE FACTORY...

Page 33: ...4891F S SHEETMETAL 1 S Jacket Top 014892F 014893F 2 S Jacket Left 014894F 014895F 3 S Jacket Right 014896F 014897F 4 S Jacket Upper Front 014898F 014898F 5 S Jacket Lower Rear 014899F 014899F 6 S Flue...

Page 34: ...34 NOTES...

Page 35: ...35 NOTES...

Page 36: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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