Raypak 106, User'S Installation And Operation Manual

Page 1: ...ic Above Ground Pool Spa Heater Chauffe Piscine English French A AAVERTISSEMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d...

Page 2: ...g changes Manual updated to the new format style Removed California Proposition 65 warning on pages 4 and 7 Replaced analog electronic with 106 156 on section 3 3 1 page 6 Replaced analog digital with...

Page 3: ...n 10 4 5 Indoor Installation 10 4 6 Combustion and Ventilation Air Indoor Units Only 11 4 7 Gas Connections 12 4 8 Electrical Connections 15 4 9 240 Volt Installation Instructions 15 5 CONTROLS 16 5 1...

Page 4: ...cal laws rules regulations or customs A AWARNING The heater shall not be located in an area where water sprinklers or other devices may cause water to spray through the cabinet louvers and into the he...

Page 5: ...builder accredited pool shop or chemical supplier for the correct levels for your water 2 1 Automatic Chlorinators and Chemical Feeders All chemicals must be introduced and completely diluted into th...

Page 6: ...mperatures by as much as 4 F 2 C 5 Persons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain a physician s advice before using spas or hot...

Page 7: ...n the installation of this type of heating equipment and related system components Installation and service personnel may be required by some states to be licensed If your state is such be sure your c...

Page 8: ...t will enable the heater to be serviced without removing any structure around the heater It is possible to reduce the clearances to combustible surfaces by protecting these surfaces as shown in table...

Page 9: ...9 Figure 5 Florida Building Code Tie Down Method Amp Draw 120 Volt 240 Volt 4 2 Figure 4 Heater Dimensions...

Page 10: ...the flue products exit the heater must be a minimum of 4 1 2 m below 4 1 2 m horizontally from or 1 0 3 m above any door window or gravity inlet into any building The top surface of the heater shall...

Page 11: ...d the likelihood of condensate production in the vent Category I A heater which operates with a non positive vent static pressure and with a vent gas temperature that avoids excessive condensate produ...

Page 12: ...ter A ACAUTION The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The heater a...

Page 13: ...m 459 140 m Table capacities are based upon use of sch 40 black iron pipe For capacities using other materials consult local code Natural Gas 1000 BTU FT3 0 60 Specific Gravity 0 5 WC Pressure Drop Ga...

Page 14: ...d be slightly warmer than inlet and comfort able to the touch If pipe is hot close bypass if cold open bypass 4 7 10 Pressure Relief Valve Installation To conform to local building codes it may be nec...

Page 15: ...directly from the GFCI power source It is preferred to make connection to the load pump side of the time clock A AWARNING Risk of electrical shock More than one disconnect switch may be required to d...

Page 16: ...t The switch functions as a means for turning the heater On or Off The thermostat is fitted with a means of limiting the upper temperature limit below the maximum level The knob stop adjustment ring s...

Page 17: ...er is firing Water Temp will alternate with Heating To adjust the setpoint temperature make sure the control is in the appropriate mode POOL or SPA and push the UP or DOWN buttons Figure 21 Alternatin...

Page 18: ...he digital display Press and hold both UP and DOWN buttons for 5 7 seconds until Faults Cleared appears This operation resets the Fault History file to 0 and clears all the stored faults Fahrenheit or...

Page 19: ...C Flame w o CFH Board is sensing flame when both main and pilot valves are commanded shut PV Output Fault Pilot gas valve output is not in commanded state MV Output Fault Main gas valve output is not...

Page 20: ...g in the POOL Mode Heating in the SPA Mode Remote Mode Figure 28 Remote Control Menu Remote Operation 5 4 3 Activating the Remote To activate or deactivate the remote function follow these steps 1 Pre...

Page 21: ...f the remote control see Activating the Remote on page 20 5 5 2 3 Wire Remote Control Using Three Position Switch Pool Off Spa or Low Off High 1 This application assumes that both heating functions po...

Page 22: ...e only slightly warmer than the inlet It should not be hot With the heater on remove the door and make a visual check of the burner PILOT Figure 33 IID Pilot Location 5 6 1 Cold Weather Operation Mode...

Page 23: ...23 6 WIRING DIAGRAMS Figure 35 P 106 Heater Wiring Figure 36 P 156 Heater Wiring...

Page 24: ...djust the pressure switch to compensate for the no flow static head If it is necessary to adjust the water pressure switch utilize the following procedure A ACAUTION Do not adjust the pressure switch...

Page 25: ...7 1 7 Burner Tray Removal 1 Shut off main electrical power switch to heater 2 Shut off gas upstream of heater 3 Remove front door 4 Disconnect gas line from gas valve 5 Remove 3 screws holding the an...

Page 26: ...xchanger ream tubes and immerse heat exchanger in non inhibited de scale solvent for severe scale build up 7 1 12 De sooting Procedure A ACAUTION Soot may be combustible Wet sooted surfaces completely...

Page 27: ...nd 110 F 40 5 C and 43 3 C If no movement replace Air starvation Refer to installation instructions Improper venting Follow recommended installation instructions Insects or debris clogging burner inta...

Page 28: ...o pressure then there is not enough moving water in the system or the gauge is broken Attempt to make the pump run at its normal flow rate Does the pilot spark after performing the above steps 1 The s...

Page 29: ...stance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Referen...

Page 30: ...S 3 S 2 M 3 M 4 M 1 J 2 J 2 J 3 J 4 J 4 J 1 V 2 V 3 V 4 V 11 M 12 M 1 B 10 S 5 S 6 S 7 S 8 S 9 S 9 S 3 B 6 C 8 C 9 C 2 H 3 H 4 H 5 H 6 H 6 H 7 H 7 H 2 C 3 C 10 M 9 M 8 M 5 V 5 C 4 S 7 C 4 C 10 C 9 IL...

Page 31: ...31 1 M 1 C 5 M OPTIONAL 9 C 8 H 10 H 11 H 12 H 13 H 14 H OPTIONAL 15 H 16 H 17 H 9 H 1 P 2 P 3 P 4 P 5 P 1 H...

Page 32: ...32 Natural 1 30mm 0 4 999 ft Propane 1 84mm 0 1 999 ft FOR ALTITUDES ABOVE THOSE LISTED CONSULT THE FACTORY...

Page 33: ...4891F S SHEETMETAL 1 S Jacket Top 014892F 014893F 2 S Jacket Left 014894F 014895F 3 S Jacket Right 014896F 014897F 4 S Jacket Upper Front 014898F 014898F 5 S Jacket Lower Rear 014899F 014899F 6 S Flue...

Page 34: ...34 NOTES...

Page 35: ...35 NOTES...

Page 36: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...