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3.4.  General Information

Model No.

Input

Gas Conn.

(NPT)

Water Conn.

(NPT)

Shipping Weight

Std. Heater  

w/ Stackless Top

Drafthood Assembly

106

105,000 BTU/hr.

(30.75 KW)

1/2"

(1.27 cm)

1-1/2" or 2"

(3.8 cm or 5 cm)

85 lbs.

(38.6 kg)

14 lbs.

(6.35 kg)

156

150,000 BTU/hr.

(43.93 KW)

100 lbs.

(45.4 kg)

Table B.  Basic Product Data

3.5.  Product Receipt

On receipt of the heater it is suggested that visual checks 

are made for external damage to the shipping carton. If the 

carton is damaged, make a note to that effect on the Bill of 

Lading when signing for the shipment. Remove the heater 

from the shipping packaging. Report any damage to the 

carrier immediately.
These items are shipped inside a bag in the carton with 

the heater:
1.  2” CPVC union with “O” rings (2)
2.  Plastic pipe finish flange for gas line
3.  Bonding lug with mounting screw
4.  Installation and Operation Manual
On  occasion,  items  are  shipped  loose.  Be  sure  that  the 

correct number of packages are received, as indicated on 

the Bill of Lading. 
Claims for shortages and damages must be filed with the 

carrier by consignee. Authorization to return goods must 

be  received  from  the  factory  prior  to  shipping.  Goods 

returned  to  the  factory  without  an  authorized  Returned 

Goods Receipt number will not be accepted. All returned 

goods are subject to a restocking charge.
When ordering parts, specify the model and serial number 

of the heater. When ordering under warranty conditions, 

specify the date of installation. Records of the installation 

must be provided, when requested, to substantiate a claim.
Debits for defective replacement parts will not be accepted 

and will only be replaced in kind per the manufacturer’s 

standard warranties.

4.  INSTALLATION

IMPORTANT NOTICE:

 These instructions are intended 

only for the use by qualified personnel, specifically trained 

and experienced in the installation of this type of heating 

equipment and related system components.  Installation 

and service personnel may be required by some states to 

be licensed.  If your state is such, be sure your contractor 

bears the appropriate license.  Persons not qualified shall 

not  attempt  to  fix  this  equipment  nor  attempt  repairs 

according to these instructions.

A

A

WARNING:

 This unit contains refractory ceramic 

fiber  (RCF)  insulation  in  the  combustion  chamber.  RCF, 

as manufactured, does not contain respirable crystalline 

silica.  However, following sustained exposure to very 

high temperatures (>2192F), the RCF can transform into 

crystalline silica (cristabolite). The International Agency for 

Research on Cancer (IARC) has classified the inhalation of 

crystalline silica (cristabolite) as carcinogenic to humans. 

 

When removing the burners or heat exchangers, take 

precautions to avoid creating airborne dust and avoid 

inhaling  airborne  fibers.  When  cleaning  spills,  use  wet 

sweeping  or  High  Efficiency  Particulate  Air  (HEPA) 

filtered vacuum to minimize airborne dust. Use feasible 

engineering controls such as local exhaust ventilation or 

dust collecting systems to minimize airborne dust. Wear 

appropriate personal protective equipment including 

gloves, safety glasses with side shields, and appropriate 

NIOSH certified respiratory protection, to avoid inhalation 

of airborne dust and airborne fiber particles.

A

A

WARNING:

 Improper installation, adjustment, 

alteration, service or maintenance may damage the 

equipment, create a hazard resulting in asphyxiation, 

explosion or fire, and will void the warranty.

4.1.  Installation Codes

Installations  must  be  in  accordance  with  local,  state, 

provincial,  and  national  codes,  laws,  regulations  and 

ordinances.  In  the  absence  of  local  codes,  installations 

must be in accordance with the latest editions of the:
•  National Fuel Gas Code, ANSI Z223.1/NFPA 54
•  National Electrical Code, ANSI/NFPA 70
•  For  Canada  only:  CAN/CSA-B149  Installation  Code 

(B149) and CSA C22.1 C.E.C. Part 1 and Part 2

Summary of Contents for 106

Page 1: ...ic Above Ground Pool Spa Heater Chauffe Piscine English French A AAVERTISSEMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d...

Page 2: ...g changes Manual updated to the new format style Removed California Proposition 65 warning on pages 4 and 7 Replaced analog electronic with 106 156 on section 3 3 1 page 6 Replaced analog digital with...

Page 3: ...n 10 4 5 Indoor Installation 10 4 6 Combustion and Ventilation Air Indoor Units Only 11 4 7 Gas Connections 12 4 8 Electrical Connections 15 4 9 240 Volt Installation Instructions 15 5 CONTROLS 16 5 1...

Page 4: ...cal laws rules regulations or customs A AWARNING The heater shall not be located in an area where water sprinklers or other devices may cause water to spray through the cabinet louvers and into the he...

Page 5: ...builder accredited pool shop or chemical supplier for the correct levels for your water 2 1 Automatic Chlorinators and Chemical Feeders All chemicals must be introduced and completely diluted into th...

Page 6: ...mperatures by as much as 4 F 2 C 5 Persons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain a physician s advice before using spas or hot...

Page 7: ...n the installation of this type of heating equipment and related system components Installation and service personnel may be required by some states to be licensed If your state is such be sure your c...

Page 8: ...t will enable the heater to be serviced without removing any structure around the heater It is possible to reduce the clearances to combustible surfaces by protecting these surfaces as shown in table...

Page 9: ...9 Figure 5 Florida Building Code Tie Down Method Amp Draw 120 Volt 240 Volt 4 2 Figure 4 Heater Dimensions...

Page 10: ...the flue products exit the heater must be a minimum of 4 1 2 m below 4 1 2 m horizontally from or 1 0 3 m above any door window or gravity inlet into any building The top surface of the heater shall...

Page 11: ...d the likelihood of condensate production in the vent Category I A heater which operates with a non positive vent static pressure and with a vent gas temperature that avoids excessive condensate produ...

Page 12: ...ter A ACAUTION The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The heater a...

Page 13: ...m 459 140 m Table capacities are based upon use of sch 40 black iron pipe For capacities using other materials consult local code Natural Gas 1000 BTU FT3 0 60 Specific Gravity 0 5 WC Pressure Drop Ga...

Page 14: ...d be slightly warmer than inlet and comfort able to the touch If pipe is hot close bypass if cold open bypass 4 7 10 Pressure Relief Valve Installation To conform to local building codes it may be nec...

Page 15: ...directly from the GFCI power source It is preferred to make connection to the load pump side of the time clock A AWARNING Risk of electrical shock More than one disconnect switch may be required to d...

Page 16: ...t The switch functions as a means for turning the heater On or Off The thermostat is fitted with a means of limiting the upper temperature limit below the maximum level The knob stop adjustment ring s...

Page 17: ...er is firing Water Temp will alternate with Heating To adjust the setpoint temperature make sure the control is in the appropriate mode POOL or SPA and push the UP or DOWN buttons Figure 21 Alternatin...

Page 18: ...he digital display Press and hold both UP and DOWN buttons for 5 7 seconds until Faults Cleared appears This operation resets the Fault History file to 0 and clears all the stored faults Fahrenheit or...

Page 19: ...C Flame w o CFH Board is sensing flame when both main and pilot valves are commanded shut PV Output Fault Pilot gas valve output is not in commanded state MV Output Fault Main gas valve output is not...

Page 20: ...g in the POOL Mode Heating in the SPA Mode Remote Mode Figure 28 Remote Control Menu Remote Operation 5 4 3 Activating the Remote To activate or deactivate the remote function follow these steps 1 Pre...

Page 21: ...f the remote control see Activating the Remote on page 20 5 5 2 3 Wire Remote Control Using Three Position Switch Pool Off Spa or Low Off High 1 This application assumes that both heating functions po...

Page 22: ...e only slightly warmer than the inlet It should not be hot With the heater on remove the door and make a visual check of the burner PILOT Figure 33 IID Pilot Location 5 6 1 Cold Weather Operation Mode...

Page 23: ...23 6 WIRING DIAGRAMS Figure 35 P 106 Heater Wiring Figure 36 P 156 Heater Wiring...

Page 24: ...djust the pressure switch to compensate for the no flow static head If it is necessary to adjust the water pressure switch utilize the following procedure A ACAUTION Do not adjust the pressure switch...

Page 25: ...7 1 7 Burner Tray Removal 1 Shut off main electrical power switch to heater 2 Shut off gas upstream of heater 3 Remove front door 4 Disconnect gas line from gas valve 5 Remove 3 screws holding the an...

Page 26: ...xchanger ream tubes and immerse heat exchanger in non inhibited de scale solvent for severe scale build up 7 1 12 De sooting Procedure A ACAUTION Soot may be combustible Wet sooted surfaces completely...

Page 27: ...nd 110 F 40 5 C and 43 3 C If no movement replace Air starvation Refer to installation instructions Improper venting Follow recommended installation instructions Insects or debris clogging burner inta...

Page 28: ...o pressure then there is not enough moving water in the system or the gauge is broken Attempt to make the pump run at its normal flow rate Does the pilot spark after performing the above steps 1 The s...

Page 29: ...stance k 261 1 199 0 153 1 118 8 93 0 73 3 58 3 51 0 If okay replace Circuit Board Sensor Failure Inspect thermister wires and connector at Terminal P1 Check resistance value of the thermister Referen...

Page 30: ...S 3 S 2 M 3 M 4 M 1 J 2 J 2 J 3 J 4 J 4 J 1 V 2 V 3 V 4 V 11 M 12 M 1 B 10 S 5 S 6 S 7 S 8 S 9 S 9 S 3 B 6 C 8 C 9 C 2 H 3 H 4 H 5 H 6 H 6 H 7 H 7 H 2 C 3 C 10 M 9 M 8 M 5 V 5 C 4 S 7 C 4 C 10 C 9 IL...

Page 31: ...31 1 M 1 C 5 M OPTIONAL 9 C 8 H 10 H 11 H 12 H 13 H 14 H OPTIONAL 15 H 16 H 17 H 9 H 1 P 2 P 3 P 4 P 5 P 1 H...

Page 32: ...32 Natural 1 30mm 0 4 999 ft Propane 1 84mm 0 1 999 ft FOR ALTITUDES ABOVE THOSE LISTED CONSULT THE FACTORY...

Page 33: ...4891F S SHEETMETAL 1 S Jacket Top 014892F 014893F 2 S Jacket Left 014894F 014895F 3 S Jacket Right 014896F 014897F 4 S Jacket Upper Front 014898F 014898F 5 S Jacket Lower Rear 014899F 014899F 6 S Flue...

Page 34: ...34 NOTES...

Page 35: ...35 NOTES...

Page 36: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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