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START-UP CHECKLIST FOR FAN-ASSISTED
RAYPAK PRODUCTS
This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater
for the first time. All information may be used for warranty purposes and to ensure that the installation is correct.
Additionally this form will be used to record all equipment operation functions and required settings.
GAS SUPPLY DATA
CLEARANCES
Regulator Model & Size
_________ / ______CFH
Front Clearance
_______________In.
Gas Line Size (in room)
________________In. NPT
Right Side Clearance
_______________In.
Length of Gas Line
________________Eq Ft
Left Side Clearance
_______________In.
Low Gas Pressure Setting
________________In. WC
Rear Clearance
_______________In.
High Gas Pressure Setting
________________In. WC
Overhead Clearance
_______________In.
Gas Shut-Off Valve Type
________________
( Ball, Lube cock)
ELECTRICAL
Sediment Trap
________________Y/N
Voltage Supply (VAC)
No Load______ Load_____
Port
_______Std______Full
Voltage -24 VAC
_______________VAC
Voltage Com to Ground
_______________VAC
VISUAL INSPECTION OF COMPONENTS
Verify inspection was done and condition of components are in
good working order with a “yes”
Hot Surface Igniter
Auto High Limit Setting
Manual Reset High Limit Setting
_______________Ohms
_______________deg F
_______________deg F
Wiring Harness
_________________ Y/N
Operating Control Setting
_______________deg F
Burner/s (flame)
_________________ Y/N
Refractory (visual)
_________________ Y/N
Sketch plumbing on reverse side
Remote flame sense
_________________ Y/N
WATER SUPPLY
Covers in place for outdoor
_________________ Y/N
Flow Rate in GPM or Delta T
_______________If Avail
Measure flow rate at full fire
VENTING
Pump Economaster setting
_______________Minutes
Vent Size: _____________
Stack Height:_______
Low Water Cutoff
_______________Test
Category: _________
sketch vent on reverse side *** Number of Tanks and Size
Qty____ _______Gallons
Vent Material:
__________________
Plumbing Size
_______________
Vent Termination Type:
__________________
Pump Size:
_________
(boiler)
Pump HP: ______
Combustion Air Openings:
Low __________ in2
Impeller trim____________
Pump Model___________
Ventilation air
High __________ in2
Louvers __________________
Screens________________
EMISSIONS SETTINGS AND TEST INFORMATION
(AT FULL FIRE)
Nominal Factory Recommended Settings
Blower Pressure Setting
_________________In. WC
See manual or card tag
Supply Gas Pressure
Verify stable pressure static &
_________________In. WC
dynamic condition
See manual or card tag
Pilot Gas Pressure
_________________In. WC
See manual or card tag
Manifold Gas Pressure
_________________In. WC
See manual or card tag
The following measurements must be obtained with a Combustion Analyzer.
NOX
_________________PPM
Less than 20 PPM (If required by Certifying Agency)
Free Oxygen
_________________%
See manual
CO
_________________PPM
Less than 150 PPM
CO2
_________________%
See manual
Model Number: ______________________________
Serial Number: _______________________________
*** Note: draw venting with details, such as extractors,
barometric dampers, blast dampers or draft inducers
Site Altitude Above Sea Level __________________Ft.
Job Name _______________________________________________________________________________________
Address _________________________________________________________________________________________
Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______
Mechanical Contractor / Installer _______________________________________________________________________
Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________
Information must be faxed to: (805) 278-5496 in order to ensure warranty consideration Attn: Service Manager
Summary of Contents for HI DELTA 302B
Page 45: ...45 Wiring Diagram...
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