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7

INSTALLING THE

CONTROL

The control should be mounted on a wall, preferably at

eye level with AC power as close as possible.

Consider the length of cable required for routing along

walls, along pipes, and for connecting the temperature

sensors.

Notice on the bottom of the control that two of the five

knockouts have been removed for routing of cables. If

you want to use one or more of the other knockouts,

these should be removed before mounting the control

onto the wall.

Attaching the Temperature

Sensors

To get an accurate reading of the water temperatures,

the sensors must be in good thermal contact with the

pipe. Follow this procedure when connecting the tem-

perature sensors.

Procedure for Connecting Temperature Sensors to

Pipes:

1. Remove any existing insulation.

2. Clean the pipe surface using sandpaper.

3. Apply thermal conducting paste to the pipe sur-

face.

4. Fasten the sensor tightly to the pipe using the

black cable tie.

5. Attach 18 AWG shielded cable to the 6 in. leads

using wire nuts or electrical tape.

6. Fasten the cable to the pipe using a second black

cable tie.

7. Replace the existing insulation or wrap thermal

insulation tape around the pipe.

Overlap each

turn and DO NOT STRETCH the tape.

On the sensor end, roll the shielding and tape so it will

not contact a conductor. On the control end, the shield

should be grounded.

Do not ground both ends of

the shielding.

Avoid routing wiring on or near other electrical wires,

conduit, motors, spark igniters or other sources of

high, intermittent voltage or current. EMI (spikes) can

disrupt information flow and retention.

Procedure for Installing Supply Sensor in Tank:

1. Install sensor into dry well utilizing thermal con-

ductive paste.

2. Install dry well into tank stat opening.

Providing 24 VAC Power to the

Control

The RayTemp requires an external power transformer

connected at terminals one and two. Complete and

check all wiring before connecting this transformer.

The transformer must be rated for 24 VAC at 16 VA or

higher.

When 24 VAC power is applied to the control the LCD

display will be blank for a few seconds. During this

time the RayTemp is configuring any modem that may

be connected. Afterwards, the opening screen

appears, which identifies the model number, type of

control, software version, and copyright notice.

CAUTION:

DO NOT connect power until all wiring

is complete and checked.

CAUTION:

DO NOT connect 120 VAC to the

RayTemp!!! Resulting damage will void your

warranty.

Fig. 3: Stages and Sensor Connections

2-Stage Control

4-Stage Control

Summary of Contents for RayTemp

Page 1: ...ATION OPERATING INSTRUCTIONS Catalog No 5000 61E Effective 09 08 10 Replaces 02 06 08 P N 241098 Rev 6 For Raytherm Hi Delta Hot Water Supply Boilers Water Heaters RayTemp Hot Water Energy Management...

Page 2: ...Fig 1 on page 6 Fig 4 on page 8 20 characters was 20 lines on page 10 screen code index on pages 14 15 Additions Warnings and notes on page 3 General Safety information on page 4 contact number for Pr...

Page 3: ...lay 11 Reading Logged Data Not All Models 12 Using Your PC PTT and Modem to Call a Control 12 PROGRAMMING 13 Quick Reference 13 First Screen at Power up 16 Manual Override 16 View Sensors and Relays 1...

Page 4: ...ignored NOTE Indicates special instructions on installation operation or maintenance which are important but not related to personal injury hazards WARNINGS Pay Attention to These Terms NOTE Piping di...

Page 5: ...r stream and read the thermometer NOTE When this water heater is supplying general purpose hot water for use by individuals a thermo statically controlled mixing valve for reducing point of use water...

Page 6: ...and increases the life of the system The control is preprogrammed with typical settings making installation very simple However the program values can be adjusted to accommodate many types of water h...

Page 7: ...he pipe Overlap each turn and DO NOT STRETCH the tape On the sensor end roll the shielding and tape so it will not contact a conductor On the control end the shield should be grounded Do not ground bo...

Page 8: ...8 Fig 4 Installation Layout Installation Layout...

Page 9: ...ter Connecting the Optional ELSA Brand Modem Raypak recommends the ELSA Microlink 56k modem for data communication This modem will work with RayTemp and technical support will be provided if this mode...

Page 10: ...re than two degrees there may be a problem with how the sen sor is attached Also check for correct wiring at the terminal block Next select the RELAY STATUS screen and manual ly verify that you can tu...

Page 11: ...o your CD drive Double click on the folder Ptt258 then double click on Install The PTT communication soft ware will then be installed on your C GBX subdirectory To run PTT type PTT then press enter fr...

Page 12: ...rts and graphs to any supported printer When this item is selected a directory of data files will appear Point to a file using the arrow keys then press enter to select the file A check mark will appe...

Page 13: ...e front panel or by using a laptop For information on connection with a LapTop using PTT software refer to the previous section The following keys provide access to all RayTemp dis play and programmin...

Page 14: ...est modem or fax 16 17 16 21 PD PERFORMANCE DATA Savings Analysis 19 DN PN SL FN TEXT Company Name TEXT Property Name TEXT Site Location TEXT Disk File Name 20 20 20 20 MS SH AD FD PW PM RL TEXT Modem...

Page 15: ...ate Residents SELECT Day of Month for Savings Test SELECT Old Maximum Supply Temperature 19 19 HS SP SQ US DD D1 SELECT of water heaters SP SELECT stages per heater SQ SELECT Alternating Relay Sequenc...

Page 16: ...AUD rate on your LapTop garbage charac ters will appear Zero Run Meters set all run time meters to zero Erase History sets all 7 day and 365 day history to 30 Reset Program sets all program values to...

Page 17: ...tures which can be scheduled for any purpose They will become the max imum and minimum supply temperature if the Extra schedule is activated by the time clock Default Temp 140 F C7 SELECT Minimum Extr...

Page 18: ...g Options Four options for stage sequencing are available Select number 1 2 or 3 as follows 1 No Lead Lag Stage 1 of heater 1 always fires first The remaining stages and heaters will fire in order as...

Page 19: ...press SPACE or BKSP until Inactive appears The RayTemp will automati cally restore actual sensor values 30 minutes after exiting this screen Savings Test Setup S1 SELECT Day of Month for Savings Test...

Page 20: ...tallation reports Edit with SPACE BACKSP F4 and F5 PN TEXT Property Name Accepts entry of site name into RayTemp memory This information will appear in installation reports Edit with SPACE BACK SP F4...

Page 21: ...t 7 days on 3 1 2 pages 2 Tuesday Last 7 days on 3 1 2 pages 3 Wednesday Last 7 days on 3 1 2 pages 4 Thursday Last 7 days on 3 1 2 pages 5 Friday Last 7 days on 3 1 2 pages 6 Saturday Last 7 days on...

Page 22: ...Fax Today Detailed graph for one day today 1 Fax Yesterday Detailed graph for one day yesterday 1 Fax All Report and all graphs 7 Status Description blank No Activity Sending Transmission in process T...

Page 23: ...ty call or write RAYPAK INC 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Service Return Authorization Procedure Raypak will not accept a returned unit unless the buyer has received prior authoriza...

Page 24: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 805 278 5495 www raypak com...

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