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4

NOTE:

 The rack is to be assembled around the bottom 

boiler  first.  Do  not  pre-assemble.  It  is  recommended 

that  the  rack  be  installed  first  prior  to  any  plumbing, 

electrical, venting, or gas hook-up.

NOTE:

  These  instructions  are  intended  for  use  by 

qualified personnel specifically trained and experienced 

in the installation of this type of heating equipment and 

related  system  components.  Installation  and  service 

personnel  are  required  to  be  licensed  in  some  states. 

Persons  not  qualified  shall  not  attempt  to  install  this 

equipment  nor  attempt  repairs  according  to  these 

instructions.

NOTE:

  The  SureRack  is  designed  to  connect  to  the 

lower  unit  to  provide  lateral  bracing.  Raypak  cannot 

support  using  a  SureRack  as  a  platform  to  elevate  an 

upper unit with no lower unit.

1.  X-1 KIT CONTENTS

Item*

Description

Qty

P/N for 

 

Sizes  

302**- 902** 

 

399**- 899**

P/N for 

 

Sizes  

992**- 2342** 

 

989**- 2339** 

L

ocation

1

Leg assembly, front left and right rear

2

074520

074396

Corners

2

Support beam

2

402161–402166

402145–402150

Top

3

Leg assembly, front right and left rear

2

074521

074395

Top

4

Washer, lock, 3/8

52

550136

Top

56

550136

5

Screw, hex head, 3/8-16 UNC x 1.5

48

550266

Top Corners

52

550266

6

Cross member

3

401680

Top

4

401680

7

Spacer

24

550730

550730

Leg connections

8

Bracket

12

401665

401665

Leg connections

9

Upper restraint foot (X-3)

4

074522

067512

Leg connections

10

Screw, hex head, 3/8-16 UNC x 2.0

4

550267

550267

Leg connections

*Item numbers correspond to the numbers listed in Figure 1 on page 5.

Table A. 

KIT CONTENTS

**Indicates a letter is present after the model number throughout instruction set.

Summary of Contents for SureRack Kit

Page 1: ...06 30 22 Replaces 12 09 10 P N 240792 Rev 4 INSTALLATION INSTRUCTION MANUAL SureRack Kit X 3 Restraint Kit FOR HI DELTA MODELS 302 2342 302A 2342A 302B 2342B 302C 2342C AND DELTA LTD MODELS 399 2339 3...

Page 2: ...o coversheet and X 3 Restraint Bracket Kit Added note The SureRack is designed to connect to the lower unit to provide lateral bracing Raypak cannot support using a SureRack as a platform to elevate a...

Page 3: ...3 TABLE OF CONTENTS 1 X 1 KIT CONTENTS 4 Anchoring Information 4 2 INSTALLATION 7 3 X 2 ADD ON LEG KIT 9 4 X 3 RESTRAINT BRACKET KIT 10...

Page 4: ...using a SureRack as a platform to elevate an upper unit with no lower unit 1 X 1 KIT CONTENTS Item Description Qty P N for Sizes 302 902 399 899 P N for Sizes 992 2342 989 2339 Location 1 Leg assembly...

Page 5: ...5 Figure 1 SURERACK ASSEMBLY...

Page 6: ...72 011567 402149 109 47 2339 2342 011568 402150 120 81 Item numbers correspond to the numbers listed in Figure 1 on page 5 Table B PARTS LENGTHS FOR SURERACK ASSEMBLIES Anchoring Information For refer...

Page 7: ...engths for the unit to be installed Refer to Table B 2 Once the unit is located in its permanent position remove the left and right access panels from the front and rear of the boiler as shown in Figu...

Page 8: ...bottom and midsection of the other three legs See Figure 7 16 total 14 Tighten all the leg bolts after all the attaching bolts are in place 15 If it is required that the legs be bolted to the floor fo...

Page 9: ...25 Fully tighten all the nuts and bolts on the restraint feet on the support beams and on the cross members Also re tighten the bolts on the bottom of the rack assembly Figure 11 COMPLETED ASSEMBLY X...

Page 10: ...NC x 2 0 8 550267 ASSEMBLY 1 Place one foot at each corner of the boiler 2 Place one L shaped mounting bracket under the boiler at each corner as shown in Figure 13 3 Insert one 2 bolt and washer thro...

Page 11: ...THE 3 8 16 X 2 SCREW AT THIS LOCATION ONLY ONE ON EACH CORNER OF THE BOILER FLAT SIDE OF RESTRAINT FOOT FACES FORWARD Figure 13 X 3 RESTRAINT FOOT DETAILS Refer to Table C and Figure 2 in this instru...

Page 12: ...12 NOTES Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com...

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