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Simple Serviceability

Raypak’s  easy-to-understand  user  interface,  including  on-board
diagnostics and LED operating status lights, tells the technician
all  he  needs  to  know. All  service/repair  components  are  readily
accessible  from  the  front  or  side  for  maximum  installation
flexibility. To enhance serviceability, the control box is completely
removable allowing total access.

TempTracker Mod

Raypak’s XTherm comes standard with TempTracker Mod control. The control monitors
and  displays  inlet  and  outlet  temperatures.     Adjustable  limits  prevent  over-cycling,
saving energy and extending the life of the heater. Your XTherm is never down with a
sensor failure thanks to Raypak’s exclusive TempTracker software. It can operate with
as little as one functioning sensor, keeping you up and running until service arrives.

Factory set PID logic

4-20ma output

LCD Display

Freeze Protection

On-Board Diagnostic Center

Raypak’s XTherm comes equipped with a microprocessor-controlled diagnostic control center that displays its information on a 2x20 character
LCD display in plain English. This control monitors system safeties, ignition faults and system status, while storing up to 16 reported faults.
Raypak’s diagnostic center monitors the fault outputs of the Fenwal ignition control, converting the Fenwal’s fault codes into real English that
anyone can understand. The control is also equipped with a SPDT dry contact relay output that is switched anytime a safety fault occurs. This
can be used for a heater alarm or a safety interface.

Example Diagnostic Fault Report:

Diagnostic Information

Safety Faults

Ignition Control Faults

• PVC Vent Limit

• Low Air

• Condensate Drain

• Flame- No CFH

• Manual High Limit

• Ignition Lockout

• Auto High Limit

• Low HSI Current

• Low Water Cut-off

• Low 24VAC

• Vent Pressure

• Internal Control Fault

• High Gas Pressure
• Low Gas Pressure
• Controller Alarm
• Flow Switch
• Blower Switch
• Factory Option
• External Interlock
• Cold Water Run

Water Flow Sw Fault

Check Boiler Pump, Purge Air, Replace Flow Switch

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Note: Diagnostic information rotates

6200.12-E_XTherm Brochure 8 page  3/29/11  10:59 AM  Page 8

Summary of Contents for Xtherm 1005

Page 1: ...Can be vented with PVC pipe ...

Page 2: ...sation in the primary heat exchanger Raypak s evaporator system collects and re evaporates condensate which may form during initial start up Simplicity The Raypak XTherm will precisely heat your pool Utilizing the latest European technology for the combustion components the optimum fuel air ratio is maintained throughout the entire range of the load tracking operation The XTherm automatically self...

Page 3: ...ous inlet water temperature 12 Cold Water Run Pump The XTherm comes factory equipped with a built in Cold Water Run system This advanced water control system keeps the inlet water temperature to the primary heat exchanger above 120 F regardless of the incoming water temperature It constantly self adjusts and regulates the incoming water flow while still maintaining a constant ΔT in the heat exchan...

Page 4: ... be drawn from inside the heater through screened plenum openings See photo above right 4 Gas Inlet The XTherm will operate at 100 full rate with gas pressures as low as 4 0 w c 5 Water Outlet 6 Water Inlet The XTherm can accept as low as 50 F continuous inlet water temperature without damage to the primary heat exchanger 7 Access Panel to Cold Run Pump Easily removable access panel even when unit...

Page 5: ...ce Minimum Do not install on carpeting Note Local codes may require increased clearances Heater Side Model Pool Heater Output Efficiency MBTUH Input MBTUH 1005 999 969 97 1505 1500 1455 97 2005 1999 1939 97 PHYSICAL DATA 1005 55 1 8 45 47 1 8 36 1 2 1 1 4 6 40 1 16 11 1 2 6 47 1 8 8 1 16 6 1 16 1065 12 10 1505 67 1 8 57 59 1 16 38 1 2 1 1 4 8 52 1 16 12 5 8 8 59 1 8 8 3 16 6 1 16 1234 12 14 2005 8...

Page 6: ...is based on maintaining an indoor swimming pool at 80ºF for 6 months of the year and using a fuel cost of 1 00 per therm How to use the table below 1 Select the desired temperature of the pool water 2 Determine the mean average temperature of the month in which the pool will be used 3 Subtract the mean temperature from the desired swimming temperature The difference is the temperature rise 4 Calcu...

Page 7: ...m comes equipped with a microprocessor controlled diagnostic control center that displays its information on a 2x20 character LCD display in plain English This control monitors system safeties ignition faults and system status while storing up to 16 reported faults Raypak s diagnostic center monitors the fault outputs of the Fenwal ignition control converting the Fenwal s fault codes into real Eng...

Page 8: ... Display Lights 4 Temperature Controller with 3 Water Sensors TempTracker Mod Multiple Heater Controller TempTracker Mod up to 16 heaters Hot Surface Ignition System 1 try 3 try High Low Gas Pressure Switches Blocked Vent and Air Pressure Switches High Limit Switch Manual Reset Fixed Manual Reset Adjustable Automatic Reset Adjustable Shipped Loose Low Water Cut Off 24V With Manual Reset and Test B...

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