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HEA

EXCHANGER

JACKET

OTHER

GAS 

TRAIN

SAFETIES

OPERA

TING 

CONTROLS

ASME, National Board Registered, 160 PSI

• HLW Stamp

Heat Exchanger Tubes

• Cupro Nickel

Bronze Headers

Stainless Steel Condensing Heat Exchanger

• U Stamp

Pressure Relief Valve

• 125 PSI

(Mounted on Outlet) (Currently Shipped Loose)
Temperature & Pressure Gauge

Pump - Primary

• 120V, Single-Phase

Indoor/Outdoor Certified

Vent Terminal

• Outdoor
• Through-the-Wall

Fully-Enclosed Controls

Combustible Floor Rated

120V Power Supply with 120V/24V Transformer

On/Off Switch

Programmable Pump Time Delay, Single-Phase

• Included in TempTracker Mod Controller

Terminal Block Connections

• Enable / Disable

(Front mounted)

• External Interlocks

• 0-10 VDC Setpoint/Direct Drive Input

LCD diagnostic display with 16-Event History (2x20 character display, reads in plain English)

Status Display Lights (4)

Temperature Controller with 3 Water Sensors

• TempTracker Mod 

Multiple Heater Controller

• TempTracker Mod+, up to 16 heaters

Hot Surface Ignition System

• 1-try
• 3-try

High/Low Gas Pressure Switches
Blocked Vent and Air Pressure Switches

High Limit Switch

• Manual Reset, Fixed

• Manual Reset, Adjustable
• Automatic Reset, Adjustable (Shipped Loose)

Low Water Cut-Off, 24V

• With Manual Reset and Test Buttons

Flow Switch

Combination Gas Valve

Combustion Air Blower

Additional Safety Valve

• Motorized (externally mounted)
• Solenoid (externally mounted)

CSA-Certified Efficiency

• 97% at Full Fire

Air Filter

TruSeal Direct-Vent Ready

PVC Vent Adapter Option D-32 (Factory installed only)
Alarm System
CSD-1 / GE GAP Control System
Low NOx

• Meets all current requirements

Cold Water Run - Variable Speed Pump

• Prevents condensation in primary heat exchanger

WHP

= Standard       

 

= Optional

Raypak, Inc.

•  2151 Eastman Avenue, Oxnard, CA 93030 • phone: (805) 278-5300 • fax: (800) 872-8725 • www.raypak.com

Cat. No. 6200.12-E   Effective 4-1-11    Replaces 1-1-11 

6200.12-E_XTherm Brochure 8 page  3/29/11  10:58 AM  Page 1

Summary of Contents for Xtherm 1005

Page 1: ...Can be vented with PVC pipe ...

Page 2: ...sation in the primary heat exchanger Raypak s evaporator system collects and re evaporates condensate which may form during initial start up Simplicity The Raypak XTherm will precisely heat your pool Utilizing the latest European technology for the combustion components the optimum fuel air ratio is maintained throughout the entire range of the load tracking operation The XTherm automatically self...

Page 3: ...ous inlet water temperature 12 Cold Water Run Pump The XTherm comes factory equipped with a built in Cold Water Run system This advanced water control system keeps the inlet water temperature to the primary heat exchanger above 120 F regardless of the incoming water temperature It constantly self adjusts and regulates the incoming water flow while still maintaining a constant ΔT in the heat exchan...

Page 4: ... be drawn from inside the heater through screened plenum openings See photo above right 4 Gas Inlet The XTherm will operate at 100 full rate with gas pressures as low as 4 0 w c 5 Water Outlet 6 Water Inlet The XTherm can accept as low as 50 F continuous inlet water temperature without damage to the primary heat exchanger 7 Access Panel to Cold Run Pump Easily removable access panel even when unit...

Page 5: ...ce Minimum Do not install on carpeting Note Local codes may require increased clearances Heater Side Model Pool Heater Output Efficiency MBTUH Input MBTUH 1005 999 969 97 1505 1500 1455 97 2005 1999 1939 97 PHYSICAL DATA 1005 55 1 8 45 47 1 8 36 1 2 1 1 4 6 40 1 16 11 1 2 6 47 1 8 8 1 16 6 1 16 1065 12 10 1505 67 1 8 57 59 1 16 38 1 2 1 1 4 8 52 1 16 12 5 8 8 59 1 8 8 3 16 6 1 16 1234 12 14 2005 8...

Page 6: ...is based on maintaining an indoor swimming pool at 80ºF for 6 months of the year and using a fuel cost of 1 00 per therm How to use the table below 1 Select the desired temperature of the pool water 2 Determine the mean average temperature of the month in which the pool will be used 3 Subtract the mean temperature from the desired swimming temperature The difference is the temperature rise 4 Calcu...

Page 7: ...m comes equipped with a microprocessor controlled diagnostic control center that displays its information on a 2x20 character LCD display in plain English This control monitors system safeties ignition faults and system status while storing up to 16 reported faults Raypak s diagnostic center monitors the fault outputs of the Fenwal ignition control converting the Fenwal s fault codes into real Eng...

Page 8: ... Display Lights 4 Temperature Controller with 3 Water Sensors TempTracker Mod Multiple Heater Controller TempTracker Mod up to 16 heaters Hot Surface Ignition System 1 try 3 try High Low Gas Pressure Switches Blocked Vent and Air Pressure Switches High Limit Switch Manual Reset Fixed Manual Reset Adjustable Automatic Reset Adjustable Shipped Loose Low Water Cut Off 24V With Manual Reset and Test B...

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