RayTek LineScanner MP150, Operating Instructions Manual

Page 1: ...MP150 Linescanner Operating Instructions Rev E3 07 2013 58501...

Page 2: ......

Page 3: ...ek fr United Kingdom ukinfo raytek com China Headquarters Beijing China Tel 86 10 6438 4691 info raytek com cn Internet http www raytek com Thank you for purchasing this Raytek product Register today...

Page 4: ...SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE SOFTWARE WARRANTY The manufacturer does not warrant that the software described herein wi...

Page 5: ...OMETRY 18 5 5 MOUNTING 19 5 6 COMMUNICATION INTERFACES 20 5 6 1 Ethernet Wiring 20 5 6 2 Ethernet Settings 21 5 6 3 Changing the Ethernet Settings for the PC 22 5 6 4 Changing the Ethernet Settings fo...

Page 6: ...s 45 7 9 3 Wiring 46 7 9 4 RS232 485 Converter 7520 47 7 9 5 Output Module 7024 analog 48 7 9 6 Output Module 7042 digital 48 7 9 7 Output Module 7043 digital 49 7 9 8 Output Module 7045 digital 49 7...

Page 7: ...ucts can compromise the operational safety and functionality of the instrument Instrument Disposal Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling inform...

Page 8: ...2192 F Spectral Response LT 3 to 5 m MT 3 9 m HR 3 5 to 4 m G5 5 m P3 3 43 m 2M 1 6 m 1M 1 m Detectors LT MT HR G5 P3 MCT 2M InGaAs 1M Si System Accuracy1 LT 2 C 4 F MT 0 5 of reading or 3 C 6 F which...

Page 9: ...1 52 m 69 in standard focus special focal distances available minimal focal distance 500 mm 20 in HR far focus Optical Resolution D S 2 Measurement Resolution 90 energy LT MT HR G5 170 1 IFOV 5 9 mra...

Page 10: ...Technical Data 10 Rev E3 07 2013 MP150 Figure 1 Optical Resolution for Measurement Resolution depending on Scan Rate Figure 2 Optical Resolution for Hot Spot Detection depending on Scan Rate...

Page 11: ...Technical Data MP150 Rev E3 07 2013 11 2 2 1 Standard Focus The focus distance is measured from the front end of the scanner Figure 3 Optical Diagrams Standard Focus...

Page 12: ...Technical Data 12 Rev E3 07 2013 MP150 2 2 2 Far Focus Figure 4 Optical Diagrams Far Focus...

Page 13: ...function through software Power Supply 24 VDC 25 1 A 2 4 General Specifications Mechanical Scanning System 40 000 h about 4 5 years meantime between failures MTBF for the mechanical scanning system at...

Page 14: ...ions and dimensions Note The mounting dimensions are the same for top and bottom view All mounting threads are 4x M6 8 mm 0 31 deep front side upside below Air purge connections ISO 228 G outer 5 mm 2...

Page 15: ...XP Vista Win7 Protocol Manual only as PDF file on the CD ROM Ethernet cable 1x 7 5 m 24 6 ft max ambient temperature 180 C 356 F Power Supply cable 1x 7 5 m 26 4 ft max ambient temperature 180 C 356...

Page 16: ...ther analysis The intensity of the emitted infrared radiation is thereby used to determine the temperature of the target Since the intensity of the infrared radiation is dependent on the material the...

Page 17: ...k see section 7 9 Output Modules page 44 Figure 6 Principal structure of the system Instead of outputting the temperature data by means of output modules also an OPC server capability or a serial comm...

Page 18: ...also depends on the thermal contact of the linescanner and its mounting hardware The temperature inside the housing must be between 0 C to 60 C 32 F to 140 F during operation and never more then 65 C...

Page 19: ...ance 90 FOV 5 5 Mounting The linescanner can be installed as follows on a tripod with a standard 1 4 20 UNC photo equipment thread This type of setup requires the optional tripod mounting plate XXXTMP...

Page 20: ...r 5 6 1 Ethernet Wiring The linescanner is shipped with an Ethernet cable specified to NEMA WC 63 1 Category 5e UL verified to Category 5e Ethernet IP Compliant This standard cable is 7 5 m 24 6 ft lo...

Page 21: ...factory default setting is 255 255 255 0 The Subnet Mask can be changed using the NM command of the scanner Port In the case that the default scanners port 2727 should conflict with something else it...

Page 22: ...subnet address is 193 221 142 the host address is 103 The scanner s subnet address must be 193 221 142 as well The host address of the scanner must be in the range from 1 to 254 with the exception of...

Page 23: ...on Properties 4 Activate the radio button Use the following IP address and make the following settings IP address 192 168 42 x where x is an address between 0 and 255 except 30 which is already used b...

Page 24: ...r Switch on the scanner Open the Command Prompt window and start a Telnet session by using the command telnet IPAddressScanner Port Windows 7 does not have Telnet enabled by default Enable the Telnet...

Page 25: ...e length 0 5 mm 0 040 m 0 080 V m 75 m 0 56 mm AWG 20 0 034 m 0 068 V m 88 m 0 75 mm 0 027 m 0 054 V m 111 m 0 82 mm AWG 18 0 023 m 0 046 V m 130 m 1 0 mm 0 020 m 0 040 V m 150 m 1 31 mm AWG 16 0 015...

Page 26: ...ronmental conditions make water cooling necessary it is strongly recommended to check for condensation on the interior of the scanner housing Water cooling also cools the air in the interior of the sc...

Page 27: ...77 30 86 30 86 30 86 35 95 35 95 35 95 35 95 40 104 45 113 0 32 10 50 15 59 15 59 20 68 25 77 25 77 25 77 30 86 30 86 35 95 35 95 35 95 35 95 40 104 40 104 40 104 40 104 45 113 50 122 5 41 10 50 15 59...

Page 28: ...between 100 l min 3 53 cfm and 200 l min 7 06 cfm through each side which corresponds to a pressure between 0 5 bar 7 25 psig and 3 0 bar 43 psig when using the supplied metric fittings The inside dia...

Page 29: ...electrically isolated from the housing the input voltage and from one another The current outputs have a joint ground connection but are electrically isolated from any other ground connection Figure...

Page 30: ...ltage white shield black RS485 Interface 7 pin Description Color 6 wires 1 GND Ground connected to power ground gray 2 T RS485 transmit brown 3 T RS485 transmit white 4 R RS485 receive green 5 R RS485...

Page 31: ...the spots being measured The laser can be turned on and off via the scanner runtime software see menu Scanner Switch Laser on off To preserve laser longevity the laser automatically turns off after 1...

Page 32: ...scan rate 150 Hz Each revolution 6 6 ms Target viewed for 1 6 ms Internal calculations occur for 5 ms Example Snapshot Mode Target speed 2 meters sec 78 7 in Distance between measured lines is given b...

Page 33: ...er 0 20 mA 4 20 mA or custom configured by user settings The sector size and the emissivity value can be set for each sector even if the sectors overlap In the case of overlapping sectors the higher e...

Page 34: ...gger signal can be generated by a voltage switch indicating the approach of an object from the production process into the linescanner field of view see section 5 11 Input and Output Connectors on pag...

Page 35: ...ber Optic High Speed Fiber Optic RJ45 Converter 1 Channel XXXHSFIC1 High Speed Fiber Optic RJ45 Converter 4 Channel XXXHSFIC2 Fiber Optic cable XXXPi20FO1 150 m 492 ft XXXPi20FO2 300 m 984 ft multi mo...

Page 36: ...Accessories 36 Rev E3 07 2013 MP150 7 2 Mounting Plate Figure 14 Mounting plate for tripod with 1 4 thread 7 3 Adjustable Mounting Base Figure 15 Adjustable Mounting Base XXXTMP50ACRMB...

Page 37: ...he tubing rests firmly on the shoulder of the tube fitting body and that the nut is finger tight Scribe the nut at the 6 o clock position While holding the fitting body steady with a back up wrench ti...

Page 38: ...ex screws M3x8 5 m cooling hose PA 8x1 max pressure 12 bar 174 psi at 70 C 158 F Figure 16 Installation of the Thermostat Installation Before mounting the mounting block ensure that the mating surface...

Page 39: ...5 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 32 5 41 10 50 15 59 0 20 68 0 0 0 0 0 1 25 77 0 0 0 1 1 1 1 1 2 30 86 0 0 0 1 1 1 1 2 2 2 2 3 35 95 0 0 1 1 1 2 2 2 2 3 3 3 3 4 40 104 0 1 1 1 2 2 2 3...

Page 40: ...al Model XXXTMP150ACSWKLT LT XXXTMP150ACSWKMT MT XXXTMP150ACSWKG5 G5 XXXTMP150ACSWK1M 1M XXXTMP150ACSWK2M 2M XXXTMP150ACSWKP3 P3 XXXTMP150ACSWKHR HR Tab 5 Available Spare Windows depending on the Spec...

Page 41: ...rovides a serial data transfer to the PC However the PC will have to be capable of communicating at a sufficiently high baud rate Most standard PC s communicate at speeds up to 115 kBaud which is capa...

Page 42: ...y is required Figure 18 RS232 485 interface between linescanner and PC RS232 Signals TX transmission data RX received data SG system ground RTS transmission request CTS ready for transmission RS485 Si...

Page 43: ...7 8 1 RS485 Cable Extension Figure 19 RS485 Cable Extension When using an extension separate the high temperature communication cable only at the location indicated see arrow in the figure above from...

Page 44: ...for host failure software controlled Power 10 to 30 VDC Power consumption 7024 2 3 W 7042 1 7 W 7043 1 1 W 7045 1 5 W 7067 2 2 W 7520 1 2 W Isolation voltage 7024 3000 VDC 7042 3750 VDC 7045 3750 VDC...

Page 45: ...Accessories MP150 Rev E3 07 2013 45 7 9 2 Dimensions Figure 21 Dimensions Figure 22 DIN Rail Mounting left Plastic Part right for Panel Mount included in the delivery...

Page 46: ...ddress 1 the first module does not need configuration To configure a module successfully please follow use the configuration programme DCON to be found under Others Tools Output Modules DCON on the in...

Page 47: ...AR Serial Interface RS232 TxD RxD GND RS485 Data Data Transfer distance max 1200 m 3937 ft for 9 6 kBaud ESD protection yes RS232 connection 9 pin female D Sub RS485 connection removable 10 pin screw...

Page 48: ...20 mA 0 to 10 V 10 to 10 V 0 to 5 V 5 to 5 V software controlled Voltage output max 5 mA Current load resistor max 1050 for external 24 V Figure 25 Module 7024 7 9 6 Output Module 7042 digital Type 70...

Page 49: ...gital Outputs Channels 16 Sink Type open collector NPN up to 30 V 100 mA max non isolated Figure 27 Module 7043 7 9 8 Output Module 7045 digital Type 7045 Digital Outputs Channels 16 Source Type open...

Page 50: ...ccessories 50 Rev E3 07 2013 MP150 7 9 9 Output Module 7067 Relay Type 7067 Digital Outputs Channels 7 Type relay output Contact rating 0 5 A 120 VAC 1 A 24 VDC Operate time 5 ms Figure 29 Module 7067...

Page 51: ...current snapshot For configuring of the Alarm Module see the Input Output page of the Software Configurator The Alarm Module cannot not be used to trigger snapshots The alarm output 24 VDC is high ac...

Page 52: ...h off remaining particles with a soft camel hair brush Clean remaining dirt using a soft cotton cloth dampened in distilled water Don t rub To remove finger prints or other grease gently wipe with a s...

Page 53: ...tension of the film Remove the film and repeat the steps if there are wrinkles on the film 6 Install the window assembly on the housing by alternating between the four screws Do not over tighten 7 Ins...

Page 54: ...al outage of the unit To avoid condensation see see section 5 9 1 Avoiding Condensation page 26 Mount the scanner and the cables away from motors or heaters that produce strong electrical fields A dir...

Page 55: ...erties of all used COM ports must be changed as follows Start Settings Control Panel System Hardware Device Manager Ports COM LPT Communications Port COMx Ports Settings Advanced Receive Buffer Low In...

Page 56: ...ner software and pushing CTRL ALT DEL at the same time In the task manager a window for the system performance can be selected The value must be every time much below 100 In some cases the graphic car...

Page 57: ...cker should be large enough to cover the target spot Next measure the sticker s temperature using an emissivity setting of 0 95 Finally measure the temperature of an adjacent area on the object and ad...

Page 58: ...0 03 0 03 0 03 Roughened 0 05 0 2 0 05 0 2 0 05 0 15 0 05 0 15 Oxidized 0 2 0 8 0 2 0 9 0 5 0 8 0 5 0 8 Gold 0 3 0 01 0 1 0 01 0 1 0 01 0 1 Haynes Alloy 0 5 0 9 0 6 0 9 0 3 0 8 0 3 0 8 Inconel Oxidize...

Page 59: ...7 0 3 0 6 0 3 0 6 Electrolytic 0 2 0 4 0 1 0 3 0 1 0 15 0 1 0 15 Platinum Black 0 95 0 9 0 9 Silver 0 04 0 02 0 02 0 02 Steel Cold Rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 8 0 9 Ground Sheet 0 5 0 7 0 5 0 7 P...

Page 60: ...Wood Natural 0 9 0 95 Tab 8 Typical Emissivity Values To optimize surface temperature measurements consider the following guidelines Determine the object emissivity using the instrument which is also...