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1/20/2015 (3:46 PM) 
2034vx & 2034vxa v6.0.doc 

 

 

 

4.0

 

MAINTENANCE 

 

! WARNING 

ALWAYS depressurize the pot before doing 
maintenance. 
ALWAYS unplug the cabinet from power before 
doing maintenance. 
ALWAYS wear respirators, eye protection and 
gloves if you will be exposed to abrasive media and 
airborne dusts.  

4.1

 

Daily Maintenance

 

4.1.1

 

Normally water drains from the water 

separator automatically.  If excess water is building 
up in the water separator (G) drain the water using 
the manual drain spout. While under pressure turn 
counter-clockwise to open, and then clockwise to 
close. Also drain water from the air compressor 
tank as needed by following the manufacturer’s 
instructions.

 

4.1.2

 

 With dust collector turned off, shake dust 

collector bags using shaker lever (M) at the top of 
dust collector.  This is required to keep dust 
collector working properly.  When shaking you 
should see dust dropping into the plastic dust 
collection bag at the bottom of the dust collector 
hopper. 

 

 

Periodic   Maintenance

   

4.2

 

Dust disposal bag replacement.

 

! NOTICE 

Only use 4 or 6 mil poly bags that are 18 Inches by 
36 to 40 Inches long.  Bags are available through 
Rayzist or your local plastic bag company.

 

 

! NOTICE 

It is normal for some of the abrasive media to be 
found in the dust disposal bag.  Never recycle 
materials from the dust collector back into the 
pressure pot. 

 

 

4.2.1

 

Pinch or twist the bag tightly closed 

underneath the Ring Clamp then open the clamp by 
opening the safety lock and then the clamp lever.  
Tie off the bag and discard. 
 

4.2.2

 

 Slide a new bag through the Ring Clamp and 

fold about 3 inches of bag material over the ring. 
Open ring clamp lever and slide bag and ring over 
PVC disk. Close ring lever and secure safety lock. 
 

4.2.3

 

Turn on dust collector and make sure bag 

collapses and is sealing the dust collector. 

 
 
 
 

4.3

 

Abrasive Sifting Screen Cleaning: 

 Looking 

inside the cabinet through the grate to the bottom of 
the cabinet, and top of the pressure pot opening, you 
will see a wire screen material. This screen material 
is designed to prevent unwanted materials such as 
tape or stencil material from entering the pressure 
pot. Periodically the build up of these materials will 
need to be removed. This is best done at the 
beginning of a day before the pressure pot is 
pressurized.  Start by removing the steel grate from 
the inside of the cabinet. Next, find an item you can 
use to push any remaining abrasive through the 
screen so that all that remains on top on the screen 
are the unwanted materials. Use a shop-vac with a 
long vacuum extension and vacuum the unwanted 
materials out of the cabinet.  Replace the grate.

 

 

4.4

 

Abrasive Removal for Disposal

 

4.4.1.1

 

Abrasive life expectancy may be 15 to 20 

hours of blasting.  Worn abrasive does not cut as 
fast as new abrasive and will generate more dust 
inside the cabinet during blasting.

 

Summary of Contents for 2034vx

Page 1: ... 2034vx 2034vxa Sandcarving System ...

Page 2: ......

Page 3: ...1 20 2015 3 46 PM 2034vx 2034vxa v6 0 doc Table of Contents Section 1 Safety Information Section 2 Setup Guide Section 3 Operation Section 4 Maintenance ...

Page 4: ...ir Pressure Regulator Knob Air Flow Valve Abrasive Flow Valve Air Inlet Valve Foot Switch Valve Footpedal Water Seperator Blast Nozzle Nozzle Holder Air Inlet Valve Quick Disconnect Pressure Pot Closure Lever Blast Hose Union Nut Air Pressure Regulator Gauge U U ...

Page 5: ...cabinet have seals to help keep dust out but are not explosion proof Do not blast materials that may produce combustible dusts Never use flammable solvents inside the cabinet 1 3 Dusts 1 3 1 Prolonged breathing of dusts produced by blasting media and materials removed by blasting may result in serious respiratory injury or death Health risks may vary with type of abrasive media and materials that ...

Page 6: ...to follow the procedures in this manual could result in serious injury or death from the sudden release of compressed air NEVER attempt to open the pressure pot closure mechanism using the Pressure Pot Closure Lever L This could cause a sudden UNSAFE release of compressed air The pressure pot opens automatically when the pot is depressurized Never do maintenance on any component of the pressure po...

Page 7: ...inet 2 3 Cabinet Inspection 2 3 1 Before removing the equipment from the shipping pallet inspect the cabinet for the following 1 External damage to the motor viewing glass power connections switches handles and the pressure pot 2 Check lighting fixtures inside the cabinet to make sure they are tight and have not vibrated loose in shipping NOTICE If there are any external or internal damages to the...

Page 8: ...7 Foot Petal Connection The foot petal F has a short hose and a long hose with quick disconnect fittings Connect the short hose to quick disconnect fitting on footswitch valve E Connect the long hose to the quick disconnect fitting located between water separator G and the air inlet valve C 2 8 Dust Bag Installation 2 8 1 Remove by pulling rubber plug from bottom hole The rubber plug must be used ...

Page 9: ...ing 2 11 Adding Abrasive Media The system has been shipped without the abrasive media in the pot Turn the dust collector on place unopened 50lb bag of 150 grit aluminum oxide abrasive into the cabinet Slit the center of the bag open Close the side door and empty the bag using the front armhole access After the dust has cleared remove the bag from the cabinet NOTICE The abrasive media will break do...

Page 10: ...e pot 2 13 4 Turn on the compressor and let it fully charge with air but DO NOT connect the air hose to the cabinet yet 2 13 5 Air compressors generally have an output regulator and two air pressure gauges One gauge is to indicate the pressure in the tank and the other is the output pressure the customer sets Set the output pressure regulator to 90 psi 2 14 Height Adjustment 2 14 1 The 2034vx Adju...

Page 11: ...nozzle orifices are used 3 2 Connecting Air to Cabinet 3 2 1 Before connecting the air hose from the compressor to the pot make sure the Air Inlet Valve C is in the OFF position horizontal and the air compressor has been set up according to instructions found in the Rayzist setup guide 3 2 2 Connect the compressor air hose to the Air Inlet Valve Quick Disconnect Plug N but DO NOT turn the air inle...

Page 12: ...izing the pot the pressure regulator gauge H should read about 30 psi If the gauge has a different reading make an adjustment as follows Unlock the Air Pressure Regulator Knob A by pulling upwards Twist clockwise to increase blast pressure or counter clockwise to decrease blast pressure Set regulator to desired pressure and then press down to lock the knob 3 5 Adjusting Abrasive and Air flow 3 5 1...

Page 13: ... you are done blasting or you run out of abrasive during blasting keep the dust collector turned on and then turn off the Air Inlet Valve C Then depress the foot pedal until the pot is depressurized When all the air pressure is exhausted the pot closure cap will automatically open and the abrasive that has collected in the bottom of the cabinet will flow back into the pot You can get additional ab...

Page 14: ...back into the pressure pot 4 2 1 Pinch or twist the bag tightly closed underneath the Ring Clamp then open the clamp by opening the safety lock and then the clamp lever Tie off the bag and discard 4 2 2 Slide a new bag through the Ring Clamp and fold about 3 inches of bag material over the ring Open ring clamp lever and slide bag and ring over PVC disk Close ring lever and secure safety lock 4 2 3...

Page 15: ...f glass can be sharp and cut through your skin Wear protective gloves when handling the glass 4 5 1 1 The window consists of two 12 x 24 panes of glass the outer double safety laminate replacement not required and the inner 1 8 thick single strength glass The inner single strength glass will get frosted over time and will impair visibility NOTICE 12 x 24 x 1 8 thick single strength window glass ca...

Page 16: ...cement Always Turn off unplug power from the unit Do not exceed 100 watt bulbs 4 8 4 Dust collector dust bags The dust collector bags are treated with a special non stick liner and should operate with a long life as long as daily and periodic maintenance is followed Replacement is required if any tears develop in the bag allowing dust to bypass collector and exit exhaust vent Periodically check in...

Page 17: ... Leads Green w Yellow Black White Blower Motor Electrical Connection Box 1 2 EMT From Molded Power Cord with Ground Black White White Black 110 VAC Black White Ground Lug Double Pole 10A Contact Black Green with Yellow Stripe 22mm Lever Action Switch 1 2 EMT From Molded Power Cord with Ground Copper Black Red Red Black 8 4 2 1 3 5 G Motor Leads Green w Yellow Black Red Blower Motor Electrical Conn...

Page 18: ...er Cord with Ground Black White White Black 110 VAC 1 2 LTNM conduit to actuator N C V V Blue Blue Yellow Yellow White Black AC DCConverter White Black C NC NC to actuator Black White Copper Ground Lug Enclosed Halogen Light Fixture 100w Lamp Double Pole 10 A Contact Black Green Yellow 22mm Lever Action Switch 1 2 LTNM conduit to motor 8 4 2 1 3 5 G Motor Leads Green w Yellow Black Red Blower Moto...

Page 19: ......

Page 20: ...RAYZIST COM 800 729 9478 ORDER ONLINE WWW RAYZIST COM STORE ...

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