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Need Help? 

Visit our web site for replacement parts, product support, a list of authorized service centers in the US and customer service contact information 

at 

www.razor.com

. Please have the product I.D. code (located on the white label of your product) available for better assistance. Additional Customer Service 

contact information is listed at the back of this manual.

1

 Using the 6 mm Allen  

wrench, remove bolts from 

handlebar clamp.

3

 Insert bolts and tighten securely. 

When properly tightened, the 

handlebars should not move 

forward or back. 

Note:

 The gap between the upper 

clamp and lower clamp should be 

equal on both sides of handlebar. 

Using a bicycle tire pump equipped for a Schrader valve, inflate the tires to the PSI indicated on the sidewall of the tire.

 Testing the Brake 

To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted with a cable 

adjuster to compensate for cable stretch and/or to fine-tune the lever movement to brake engagement. If brake is not 

engaging properly, follow instructions for adjusting the brakes outlined on page 7.

 WARNING: 

Failing to properly adjust and 

tighten the bolts that affix the 

handlebars can cause you to lose 

control and crash.

 Attaching the Handlebars 

Tool Required:

 6 mm Allen Wrench

ASSEMBLY AND SET-UP

2

 Place handlebars in handlebar 

clamp in upright, vertical position.

 Inflating the Tires 

Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and your 

purchase. Inflate the tires to the correct PSI before first time use.

Lower air pressure can result in a shorter ride time.  

Periodically check all four tires. Reinflate when needed.

WARNING:

Do not use the Dirt Quad 500 for the 

first time until you have inflated the 

tires to the correct PSI. Failure to do 

so may damage your product and 

void your warranty.

WARNING:

Do not over inflate, as this could 

damage the tire or wheel. 

Note: 

The pressurized air supplies 

found at gasoline stations are 

designed to inflate high-volume 

automobile tires. If you decide to 

use such an air supply to inflate  

your tires, first make sure the pres-

sure gauge is working, then use very 

short bursts to inflate to the correct 

PSI. If you inadvertently over-inflate 

the tire, release the excess pressure 

immediately.

Summary of Contents for DIRT QUAD 500

Page 1: ...l illustrations are for demonstration purposes only Illustrations may not reflect exact appearance of actual product Specifications subject to change without notice Please have your product along with the 19 character product I D code with you before contacting Razor for warranty assistance and or replacement parts Product I D Code _____________ ____________ ____________ ...

Page 2: ......

Page 3: ...h each time such a possibility is mentioned DO NOT EXCEED THE WEIGHT LIMIT OF 220 lb Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the Dirt Quad 500 CHECK AND MAINTAIN PRODUCT CONDITIONS Before use check to confirm that any and all chain guards or other covers and guards are in place and in serviceable condition Check that the brake is function...

Page 4: ... Never ride barefooted or in sandals USING THE CHARGER The charger supplied with the electric four wheeler should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the four wheeler must not be charged until the charger has been repaired or replaced Use only with the recommended charger Use caution when charging The charger is not a toy Char...

Page 5: ...mbly not including initial charge time Allow up to 12 hours for initial charge see page 5 for charging information WARNING DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR DIRT QUAD 500 The Dirt Quad 500 has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame and all other parts Certain aft...

Page 6: ...ructions for adjusting the brakes outlined on page 7 WARNING Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose control and crash Attaching the Handlebars Tool Required 6 mm Allen Wrench ASSEMBLY AND SET UP 2 Place handlebars in handlebar clamp in upright vertical position Inflating the Tires Tires are inflated when shipped but they invariably lose som...

Page 7: ... on pages 1 and 2 of this manual Safety Gear Always wear proper protective gear such as an approved safety helmet Elbow pads kneepads pants and long sleeves are recommended Always wear closed toe shoes lace up with rubber soles and keep shoelaces tied and out of the way of the wheels motor and drive system NEVER RIDE BAREFOOTED OR IN SANDALS Laws and Regulations Always check and obey any local law...

Page 8: ...ile seated on seat turn on power switch place both hands on handlebars and apply the throttle with right hand Turn power switch OFF before conducting any maintenance procedures Read the instructions Remove charger plug Turn the power switch OFF Secure the unit under repair Exercise caution around exposed parts Contact Razor customer service if unsure about any repair or maintenance Replacing Batte...

Page 9: ...n 37 and 44 mm If the disc brake has too much play loosen the rear anchor bolt with a 5 mm Allen wrench and pull the brake cable tighter direction indicated with arrow 3 If the brake pads are rubbing against the disc brake use your fingers to twist the caliper adjuster in either direction until disc is centered evenly between the pads Backside view of disc brake Disc Brake Brake Pads Caliper Adjus...

Page 10: ...d 5 mm Allen Wrench 6 mm Allen Wrench 19 mm Wrench 10 mm Wrench and Phillips Screwdriver 2 Using a 5 mm Allen wrench and 10 mm wrench remove the nut and bolt from the rear axle on the inside of the rear wheel as shown Remove wheel 3 Remove the three 3 Phillips screws from the upper half of the chain guard and remove 1 Using a 6 mm Allen wrench remove center bolt and washers 5 Spread the chain tens...

Page 11: ...e operating correctly Battery Care and Disposal Do not store in freezing or below freezing temperatures To properly maintain your battery and ensure maximum battery life carefully read the Charging the Battery section on page 5 of this owner s manual Pb Pb CONTAINS SEALED LEAD ACID BATTERIES BATTERIES MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycl...

Page 12: ...verload such as too heavy a rider or too steep a hill could cause the motor to overheat Refer to replacing the fuse instructions on page 7 of this manual Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local Razor authorized service center for diagnosis and repair Short run time less than 15 minutes per charge Undercharged battery Brakes a...

Page 13: ...thout notice 1 Handlebar Grips Right Left 2 Throttle 3 Handlebar 4 Brake Lever Assembly 5 Handlebar Clamps x2 6 Front Wheel Complete x2 7 Adjustable Tie Rod 8 Spindle Arms Right Left 9 Battery 3 12V 7Ah w Fuse 10 Battery Tray 10 1 Battery Strap 11 Battery Cover 12 Motor 500W 13 Chain Tensioner 14 Rear Wheel Complete x2 15 Chain Guard Upper Lower 16 Sprocket 17 Chain 18 Disc Brake 19 Caliper Brake ...

Page 14: ...NSURANCE YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS ELECTRIC RIDE ON PRODUCT TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT ...

Page 15: ......

Page 16: ...the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help WARNING Changes or modifications to this unit not expressly approved by Razor USA could void the user s authority to operate the equipment AMERICAS Razor USA LLC P O Box 3610 Cerritos CA 90703 USA 1 866...

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