Razorweld JRWPC45LT, Operating Manual

Page 1: ...ead and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL JRWPC45LT JASIC Technologies America Inc 2015 YEARS Warranty Power Source 3 Razorweld ...

Page 2: ...n history of welding knowledge and expertise giving vital input towards ensuring that our machines deliver control and performance to the utmost professional level We employ an expert team of profes sional sales marketing and technical personnel that provide us with market trends market feedback and customer comments and requirements Secondly they provide a customer support service that is second ...

Page 3: ...chnology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 TRF 45 6 CC1 Plasma Torch Parts Breakdown 15 JRWPC45LT Machine spare parts 16 17 Machine Warranty 18 21 Razorweld ...

Page 4: ...are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc lead and graphite may produce harmful concentrations of toxic fumes during cutting Breathing these fumes and gases can be hazardous to your health Do not breathe the smoke and gas generated whilst welding...

Page 5: ...le or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator Electronic magnetic fields The magnetic fields created by the high currents generated by plasma cutting may affect the operation o...

Page 6: ...ther objects in or near the working area should be 1ft Good ventilation is of critical importance for the normal performance and service life of this equipment 2 2 Thermal Overload protection Should the machine be used to an excessive level or in high temperature environment poorly ventilated area or if the fan malfunctions the Thermal Overload Switch will be activated and the machine will cease t...

Page 7: ...terial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean dry air gives longer parts life the cleaner and dryer the better We recommend use of a Plasma Air Filter What kinds of materials can the plasma cut Virtually any metal can be plasma cut including steel...

Page 8: ... improve the cut quality of the RAZORCUT45 machine Connection of the TRF 45 6 CC1 Plasma torch provides effortless starting of the cut with powerful fast and accurate cutting capability additional is the benefit of longer life cycle consumable electrodes and cutting tips The RAZORCUT45 is an exceptional machine that is suitable for a wide range of applications including sheet metal fabrication lig...

Page 9: ...le parts of the machine are not well installed or the torch head is shorted Meanwhile the machine stops working 2T indicator It illuminates when the machine is under 2T status 6 Air Pressure Gauge 7 Amperage Control Dial 8 Output connector DC connect to the work piece 9 Torch connection DC 10 Primary power input cable 11 On Off switch 12 Air supply connector 4T indicator It illuminates when the ma...

Page 10: ... press and release trigger Arc starts press and release trigger Arc stops 6 Set amperage dial Set Up Procedure for PLASMA Cutting 1 Connect the TRF 45 6 CC1 Plasma Torch to the machine Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight 2 Connect the earth lead to the output terminal of the machine and tighten 1 Connect the TRF 45 6 ...

Page 11: ...ng Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full lenght pants and covered shoes Wear eye protection a 5 shade is the minimum eye protection with other shades required depending on amperage A face shield is also recommended Operating procedure using the St...

Page 12: ...to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material Minimum bevel equal bevel Longest consumable life Torch angled to the material Unequal bevel one side may be excessively beveled Torch height too high Excessive bevel plasma stream may not cut all the way through the material Torch height too ...

Page 13: ...critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems from reputable manufacturers have an on board particulate filter and or a coalescing filter with an auto drain that will remove some moisture from the air supply For home workshop and light industrial users the on board air f...

Page 14: ...rial When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip TRF 45 6 CC1 torch supplied with the RazorCut 45 machine has a new design of safety trigger Just pull back on the trigger whilst increasing your grip and you will feel the trigger move to the on position When you release the pressure it will return to the off position off on off Operating Procedure Techniqu...

Page 15: ...Y EAN CODE RWPR 0110 Cutting Electrodes 5 Pack 0680474943883 Retaining Cap Part Description QTY EAN CODE RWPC 0116 Nozzle Retaining Cap 1 0680474943906 RWPE 0106 Swirl Ring 1 0680474943890 Part Description QTY EAN CODE RWSC 2551 Buggy 1 0680474943913 Swirl Ring Part Description QTY EAN CODE Buggy These quality parts are manufactured in China and are offered as replacement parts suitable for the TR...

Page 16: ...16 Spare Parts IdentiFIcation JRWPC45LT 7 6 5 4 1 2 3 9 10 8 ...

Page 17: ...17 19 20 11 12 13 14 15 16 24 25 26 30 31 27 28 29 18 17 22 22 23 ...

Page 18: ...2 10006474 relay 13 10047880 main transformer 14 10049735 electric reactor 15 10048176 hall sensor 16 10048675 cooler 3 17 10037136 current transformer 18 10005801 aluminum electrolytic capacitor 19 10041446 fan 20 10037135 driver transformer 21 1003776 Thermal switch 22 10030949 mosfet 23 10048676 cooler 2 24 10007251 IGBT 25 10047695 SMT chip 26 10033172 Fast Recovery Diode 27 10006256 rectifier...

Page 19: ...backs are subject to and covered by the Manufacturer s Individual Warranty Contact the manufacturer for details Clause 3 This only Covers Manufactures defaults on all accessories for the first three months after date of purchase SELLER MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT BY WAY OF LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PA...

Page 20: ...in as new condition as is reasonably possible in the circumstances JASIC Technologies America Inc Accepts no responsibility for products lost damaged or mislaid whilst in transit JASIC Technologies America Inc may at their sole discretion accept the return of Goods for credit but this may incur a handling fee of up to fifteen percent 15 of the value of the returned Goods plus any freight costs Whe...

Page 21: ...ple Central Plug Printed Circuit Board Gun Plug House Cable Sup port Gas Connector Handle To Suit PP36 with Knobs Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches and Consumables to suit such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens Torch Handle Cup Gasket Torch Body Gas Va...

Page 22: ...22 NOTES Razorweld ...

Page 23: ...23 NOTES Razorweld ...

Page 24: ... GNED TRUSTE D I N A U S T R A L I A U NIMIG WELDE R S 1985 85 19 EST Razorweld JASIC Technologies America Inc 25503 74th Ave S Kent WA 98032 USA Phone 1 253 859 6277 1 253 859 6278 FAX 1 253 859 6286 EMAIL sales jasictechamerica com sales razorweld com Part of the JASIC group of companies MADE IN CHINA ...