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Optional PVC vent system installation instructions supplement

4

O

Figure 3 

PVC Vent Adaptor Installation

Carefully push the vent adaptor into the vent collar until it bott oms 
against the stop bead on the adaptor and tighten the ring clamp to 
secure the vent adaptor to the Fusion vent collar, Figures 1 and 2.

PVC VENT ADAPTOR WIRING

  Failure to properly connect the fl ue temperature sensor 

and fl ue temperature high limit switch will prevent the 
Fusion from operating.

Locate the wire harness inside the economizer cabinet. Connect the 
two wires with the 1/4 in. quick connects to the fl ue temperature 
high limit switch. Connect the two wires with the 3/16 quick con-
nects to the fl ue temperature sensor.

PVC VENT SYSTEM INSTALLATION

 

Never insulate or encapsulate the PVC vent system or 
overheating and failure of the vent system may occur. 
Th e PVC vent system must be exposed to ambient air 
and readily visible for inspection. Failure to properly 
vent this product can result in CO poisoning causing 
severe personal injury or death! Exception: Per 
NFPA=54 Secion 12.6.8: The remaining space 
surrounding a chimney liner, gas vent, special gas vent 
or plastic piping installed within a masonry chimney 
shall not be used to vent another appliance.

Th e PVC vent adapter has been engineered to directly accept PVC 
vent pipe. Th e internal gasket in the vent adaptor will form a gas and 
water tight seal. No glues or sealants are required at this connection. 
Slide the required horizontal length of PVC pipe into the vent 
adaptor and tighten the ring clamp to secure it in place. Th e vent 
system must be sized per Table 1.

Table 1 

Vent System Size

Th e maximum equivalent length for a positive pressure vent system 
is 

60 ft 

18.3 m

. Each 90° elbow and the vent terminal are equal to 

10 

linear ft 

3.0 linear m

 of pipe. 

To maximize the performance of the vent system, locate 90° elbows 
as far from the Fusion and one another as possible. 

When horizontal vent runs exceed 

5 ft 

1.5 m

 they must be supported 

at 

3 ft 

0.98 m

 pitched intervals with overhead hangers. The vent system 

must be down, toward the vent terminal, 

1/4 in/ft ,

 

21 mm/m

.

If the vent system contains vertical sections horizontal vent runs 
between the Fusion and the vertical section must be pitched back, 
toward the economizer, 

1/4 in/ft 

21 mm/m

, to prevent condensate from 

pooling in the vent.

Model Size 

Pipe Diameter

In

mm

  

500-1500

8

203

1750-2000

10

254

2500-3000

8

203

3500-4000

10

254

 

Summary of Contents for Futera Fusion FTF-PVCVO-2

Page 1: ... damage Do not use the boiler during construction Construction dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilerairintake Iftheboilerhasbeencontaminatedbyoperation wit...

Page 2: ... The return water temperature entering the Futera FusionusingthePVCventingoptionmustnotexceed 155 F Higher return water temperatures will result in a reduction of the firing rate The PVC vent adapter Figures 1 and 2 comes fitted with a flue temperature sensor and flue temperature high limit switch This systemprovidesredundantover temperatureprotectionforthePVC ventsystem Thefluetemperaturesensorco...

Page 3: ...access to the Fusion s economizer cabinet With the PVC vent adaptor positioned at the rearoftheunitcarefullyinsertthemanualresethighlimitthroughthe flue pipe opening in the rear cabinet panel Mount the high limit to the economizer bracket as shown in Figure 3 Donotkinkordamagethehighlimitcapillarytubeorthe limit may be ruined voiding the manufacturer s warranty Placethesmallendoftheventadaptorthro...

Page 4: ...nding a chimney liner gas vent special gas vent or plastic piping installed within a masonry chimney shall not be used to vent another appliance The PVC vent adapter has been engineered to directly accept PVC ventpipe Theinternalgasketintheventadaptorwillformagasand watertightseal Nogluesorsealantsarerequiredatthisconnection Slide the required horizontal length of PVC pipe into the vent adaptor an...

Page 5: ...e Do not store them near heat sparks or flames Keep containers closed when not in use Wear imperviousclothingwhilehandling Donotsmoke eat ordrinkwhilehandlingprimers cleanersandcements Wash thoroughly after handling and before eating Wear eye protection when handling The harmful vapors can be absorbed through the skin and may irritate eyes and skin If inhaled get fresh air and seek medical attenti...

Page 6: ...rd screeninsertsasshownbelow Theminimumdistancefromthe wall must be maintained as shown in the Figures below Figure 4 Horizontal PVC TEE Terminal Figure 5 Horizontal PVC 45 Elbow Terminal Figure 6 Horizontal PVC 90 Elbow Terminal Figure 7 Horizontal PVC Coupling Terminal 10 Min 1 4 SS Bird Screen In Opening 8 Min 1 4 SS Bird Screen In Openings 8 Min 1 4 SS Bird Screen In Openings 10 Min 1 4 SS Bir...

Page 7: ...ertical PVC Terminal TheinputoftheunitmustbesetperTable2ornuisanceshutdowns may occur under strong wind conditions Table 1 Turn Down vs Combustion Air Source When vented vertically the vent and air intake systems should be terminated using standard 45 and 90 PVC Elbow fittings with a 1 4 in stainless steel bird screen insert as shown below TherestoftheapplicableCombustionAir VentilationandVenting ...

Page 8: ...ht 2008 Mestek Inc 260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782 www rbiwaterheaters com ...

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