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4. Fixing the drive unit to the door
(Fig 4, 5, 6)

The drive unit can be fixed to the door in a number of ways. The
following is one way that we recommend.

THESE INSTRUCTIONS ARE FOR A RIGHT
HAND INSTALLATION, (LEFT HAND
INSTRUCTIONS ARE IN ITALICS).

a) Make sure there is enough room (135mm from the end of the door
shaft to the wall) toslide the drive unit onto the shaft.
b) Check that the door shaft U bolt is securely tightened on the left
{right} side of the door.
c) Raise the door and tie a rope around the middle to secure the roll.
d) Support the right 

{left}

 hand side of the door with a suitable prop

- use soft padding.

WARNING: Do not allow children or other people
under the door when propped. Serious personal
injury and/or  property damage can result if the
prop is disturbed or Support gives way.

e) Double check working distance [Step a) above] then carefully loosen
and remove the right

 {left}

 door U bolt.

f) Make sure the prop is secure then remove the right 

{left}

 hand door

mounting bracket from the wall.
g) Remove the drive unit from packaging. Cheek that the black drum
rotates freely. It it does not, then manual mode has to be selected -
pull the red string handle down to disengage gears and release slowly.
The black drum should now rotate. (Pulling the green cord will re-
engage the gears.)
h) Slide the drive unit over the door axle making sure that the forks
in the black drum extend into and over one of the spokes of the door
drum wheel.i) Refit the door mounting bracket to the wall. Make sure
the door will still be level - in some cases the bracket Red Cord may
have to be repositioned.
j) Straighten the drive unit and position over the wall bracket. Refit
the original U bolt through the slots in the drive unit and into the
bracket.
k) If the original U bolt does not fit through the slots, discard it and
use the supplied U bolt instead. You may have to drill new holes in
the bracket for this
to fit through. When you are sure everything will fit, remove the prop,
reposition unit and shaft on the bracket then tighten the U bolt. Untie
the rope Untie Rope from the door.

5. Installing the control unit (Fig 7)

a) Position the control unit in a convenient place. It should be close
enough to the drive unit so that the connecting cord will reach. A
standard three-pin outlet should be installed close enough so that
the power cord will easily reach. The control unit also has a courtesy
light, so the unit should be positioned where the light will give the
best unimpeded illumination.
b) Screw a fastener into the wall and slip the control unit recess over
the fastener.
c) Remove the cover. Be careful lifting oft the cover -the control button
cord is plugged into the board. (Fig 8) This can be unplugged for
convenience and re-plugged later.
d) Plug the control cable from the drive unit into the appropriate slot
on the board (Fig g). Position the cord into the recess at the base of
the unit. Do not switch on yet.

Courtesy Light

O/S/C Button

Support

Rope

U Bolt

Right Bracket

Figure 4

Red Cord

(Disengage)

Green Cord

(Re-engage)

Drive Unit

Figure 5

Refit Right

Bracket

Refit U Bolt

Untie Rope

Remove

Support

Figure 6

Figure 7

Summary of Contents for Orca GarageAce

Page 1: ...r is completely closed NO ONE SHOULD CROSS A MOVING DOOR Do not operate the door opener manually with people or any object including motor vehicles within the doorway The garage door must be well balanced Sticking or binding doors can falsely trigger the obstruction detection All maintenance must be carried out by a suitably qualified person Test the door opener monthly The garage door MUST revers...

Page 2: ...ctly adjusted refer to intallation instructions step 6 Door does not open fully Limit micro switch Re adjust limit switch incorrectly adjusted refer to intallation instructions step 6 lights not functioning Bulb blown Replace bulb Bulb keeps blowing Incorrect bulb Replace with 24V 5 Watts Festoon bulb FAULTS AND REMEDIES Specifications INPUT VOLTAGE 110 220V AC 50Hz Single Phase Current Required 1...

Page 3: ...mory device 9 RF RECEIVER Board 433 92MHz AM FSK mode receiver 10 ANTENNA do not cut antenna wire or coil up 11 UPWARD FORCE Adjustment Model A only is for adjusting the open obstruction force Turning the shaft in a clockwise direction increases the force that is required to restrict the door before it stops when opening Turning anti clockwise will decrease the force that is required to stop the d...

Page 4: ...ing weight bars Figure 2 shows the weight bars attached If the door feels heavy it may require extra tension to be added to the door springs Refer to the door manufacturer s installation instructions on how to tension the door Right Hand Left Hand Green Red Green Red Red Yellow Red Yellow Figure 3 1 Before beginning the installation check operation of the door The door must be well balanced and be...

Page 5: ...unting bracket to the wall Make sure the door will still be level in some cases the bracket Red Cord may have to be repositioned j Straighten the drive unit and position over the wall bracket Refit the original U bolt through the slots in the drive unit and into the bracket k If the original U bolt does not fit through the slots discard it and use the supplied U bolt instead You may have to drill ...

Page 6: ...lockwise until the door stops momentarily then reverses c Turn the DOWN FORCE knob 10 degrees clockwise Press the 0 S C button again to close the door If the door reverses by itself readjust the DOWN FORCE knob a further 5 degrees clockwise Keep adjusting in this manner until the door can complete the full closing cycle Obstruction detection force level for OPEN a Fully close the door by pressing ...

Page 7: ...umber of combinations to 7 38 x 1019 There are no Dip switches on the opener which can be visually seen and copied Open and Close Drive Button Another feature developed to aid in the installation of the opener are the 0 S C Buttons These buttons are used to help set the open and close limit positions The quicker setting time and a more precise limit position can be achieved using this system Auto ...

Page 8: ... home garage vehicle caravan boat A small sized extinguisher that packs a powerful punch Designed for class A B and E fires the SafetyAce is just what you need Cat OSA FE Don t forget these other great ORCA products SafetyAce Smoke Alarm Range ...

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