RealFlame PYROTECH DELUXE, Installation & Operating Manual

Page 1: ...e is approved to be installed into a masonry fireplace as a zero clearance firebox enclosed by a timber frame and plastered or as a free standing unit The Pyrotech is approved to operate on Natural Gas and Propane LPG gases only Approval Number GSCS20113 VERSION 32 ...

Page 2: ...t has been installed in an outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Real Flame Gas Burner only at our option To the extent permitted by law Real Flame excludes liability for consequential loss or any other loss or damage caused to property or persons arising from any cause whatsoever and damage arising from normal wea...

Page 3: ...d is required NOTE A slight smell may be apparent for the first few hours of use This is due to the heat resistant paint curing It is recommended to open windows in the room for the first lighting of the fire In some instances a slight discolouration may occur inside the firebox This is a normal condition and is not covered by warranty IMPORTANT SAFETY NOTICE DO NOT PLACE ARTICLES ON OR AGAINST TH...

Page 4: ...ue Requirements 15 Dimensional Drawings 16 Tests to be carried out by installer 17 Servicing and Maintenance Removal of burners 18 Removal of fan 21 Removal of control module 21 Removal of control valve 22 Removal of Millennium control module 22 Parts List 23 Gas Control Assembly 24 Flue Termination Regulations 25 Remote Control Operating Guide 26 Optional Marble Surround Installation Procedure 29...

Page 5: ...SIZE MJ H P T P TYPE 2 x 1 65mm 27 1 00kPa HIGH 2 x 1 65mm 16 0 39kPa LOW 2 x 1 0mm 28 2 50kPa HIGH 2 x 1 0mm 18 0 95kPa LOW NG PRIMARY APPROVAL NUMBER SERIAL NUMBER DATE OF MANUFACTURE NG SECONDARY LPG PRIMARY LPG SECONDARY DATA PLATE TBA 5 ...

Page 6: ...100mm AGA approved gas cowl should be used Optional extra If the flue is exposed or enclosed with combustible materials an approved 100 150mm twin skin flue is required Optional extra Pyrotech Inbuilt Installation Procedure Check chimney for correct venting of fumes Position unit centrally Connect to gas supply using 15mm copper union Connect to power supply Remove glass and assemble log or pebble...

Page 7: ...ont of the 2 square tabs on the log support panel Re installation of glass panels is reverse of above N B ensure that the roped edge of the glass is fitted to the top Figure 7 Place the 14 large coals and 8 small coals on top of the white ceramic blanket Ensure front row of coals are placed 10 12mm away from the front grille Figure 9 Place the 2 straight logs as shown Figure 8 Place the 2 Y shaped...

Page 8: ...ne row of pebbles behind the burner rail Figure 11 Place pebbles between the first row and the angled tray Figure 12 Place remaining pebbles up the angle of the rear tray so as the tray is hidden Replace the glass front to its original position Fit the trim to the front of the heater Light the unit following the procedure on page 22 24 Install the 150mm AGA approved gas cowl where using the chimne...

Page 9: ... D dimensions as shown with frame work included below fire to required height Plasterboard to run beyond stud as shown and to go behind fixing flange on unit Min 50mm clearance NOTE PYROTECH ZERO CLEARANCE MODEL IMPORTANT Install unit and fluing before plasterboard A A B B C C D Recommended only From hearth Approx 20mm for hearth if required D Recommended only HEATER TRIM Plaster to run beyond stu...

Page 10: ...age 11 No Description Qty 1 Panel Side Strip 2 2 Panel Top Strip 1 3 Panel Base 1 4 Panel Side L H 1 5 Panel Side R H 1 6 Panel Rear with cord protector around large hole 1 7 Panel Top 1 8 Plastic Bag Containing screws 35 off 1 9 Cord Protector in place 154mm long 1 10 100mm Stand Off 4 11 50mm Stand Off 2 x RH 2 x LH 4 12 25mm Stand Off 4 12 Plastic Bag Self Tapping Screws 1 ZERO CLEARANCE KIT CO...

Page 11: ...e strip and base panel in 6 places Repeat for RH side panel Item 5 Place rear panel Item 6 in behind folds on side panels and base panel Secure rear panel using screws 9 off 3 Place top panel Item 7 onto assembly Ensure all other panels sit behind folds on top panel Secure top panel 9 places around edge and 1 screw on the top in the centre passing through hole in top strip as shown PYROTECH ZERO C...

Page 12: ...mm minimum above roof line Min total flue run 3 6 m Plaster to unit with trim removed Install trim Assemble unit as per page 11 Test the unit for safe operation and show customer correct operating procedures TICK BOXES PYROTECH ZERO CLEARANCE MODEL 610mm 400mm 280mm 865mm 635mm 675mm Trim Gas Inlet Power Inlet 12 ...

Page 13: ...PYROTECH FREESTANDING MODEL 840mm 50mm 50mm 40mm 40mm 460mm 780mm Ceiling Ring Ceiling Ring 4 x 900m Flue Lengths Cowl 740mm 460mm 30mm STANDARD FLUE KIT Gas Power 13 ...

Page 14: ...upply Connect to adequate power supply Install flue kit maintaining minimum 25mm clearances from outer flue to combustibles Assemble as per pages 5 7 Ensure clearances noted below are maintained A B B B C C TICK BOXES PYROTECH FREESTANDING MODEL Min 3 6 m Min 2 x 900 mm A 50 mm B 50 mm C 500 mm MINIMUM CLEARANCES FROM COMBUSTIBLES 14 ...

Page 15: ... cowl These notes must be read in conjunction with AGA code 601 Floor 0 mm Sides 25 mm Back 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES A minimum of 3 6m flue is required to protrude 500mm above roof line 500mm Min 3 6m Min Flue can be offset with two 45 bends no more than 20 of overall height of flue 500mm 200mm 2 lengths above last bend Max 20 of total flue run 200mm Min 3 6m twin skin flued Fi...

Page 16: ...I A B C D E F G 570 592 360 700 54 275 35 A B C D E F G H I 610 700 464 675 125 402 95 45 25 DIMENSIONS Pyrotech Inbuilt Pyrotech ZC B A FRONT 4 SIDED FRONT 3 SIDED C A B C 865 730 635 Trim 16 ...

Page 17: ...as per the appliance data plate Refer Page 23 for adjustment and Test pressure points Turn the unit on to ensure it operates correctly Instruct the customer on the use of the remote control Refer to remote control operating guide A B C D E F G H 840 740 460 780 30 420 115 315 DIMENSIONS Pyrotech Freestanding 17 ...

Page 18: ... breaking of glass Figure 2 Remove bottom panel by opening door and pulling back location pin Figure 4 Remove glass from its location be sure to avoid breakage or damage to the glass when removing Figure 6 SERVICING AND MAINTENANCE To follow when servicing removing fan or changing valve or control modules IMPORTANT POWER MUST BE ISOLATED PRIOR TO CARRYING OUT THE SERVICE MAINTENANCE SERVICE MAINTE...

Page 19: ...ron from burner Figure 12 Remove log positioning panel screw at rear of firebox Figure 14 Undo burner tube nut using 15mm spanner Figure 9 Figure 11 Remove burner holding screws on each side of burner Figure 13 Remove log positioning panel Figure 15 Remove the two pilot screws to disconnect pilot 19 ...

Page 20: ...2 remove the base plate from the firebox Figure 17 Remove the nine screws securing the base to the firebox from the back of the base Figure 19 Lift the base plate to expose the flexi burner tube Figure 21 When the flexi tube has been unscrewed Figure 23 Once the base plate has been removed all controls are exposed for servicing 20 ...

Page 21: ...from module Figure 3 Remove wiring from rear of module Figure 2 Tilt fan back and slide out Figure 4 and disconnect power plug to remove fan Figure 2 Remove wiring from module Figure 4 Module can now be removed Note The control module is held down by double sided tape and should be gently forced upwards to release Removal of Control Module 21 ...

Page 22: ...e wiring from the modular box When replacing wiring refer to owner s manual for correct wiring Figure 2 Remove cover from module NOTE This module is held in position with double sided tape and should be gently forced upwards to release Removal of Control Valve Removal of Millennium Control Module After carrying out service or replacing parts reverse the above processes to reinstate the components ...

Page 23: ...Gas Control Valve PARTS LIST Module Box Remote Control Module Remote Control 1 Pilot 2 Pilot Tube 3 Burner Tube 1 2 3 23 ...

Page 24: ...GAS CONTROL ASSEMBLY Inlet Test Pressure Point Outet Test Pressure Point Adjustment for High Adjustment for Low Gas Outlet Gas Inlet 24 ...

Page 25: ...fficable roof designed for personal or public use the end of the flue shall be at least 2 meters above the roof level This dimension is to be increased where necessary so that the minimum distance of 500mm is maintained above any surrounding parapet or at least 200mm from the nearest part of a chimney 2 The current version of the AS5601 gas codes and any other relevant codes should be read in conj...

Page 26: ...WN buttons set the correct minutes and then push the OK button When the OK button is pushed the day will flash again by using the UP and DOWN buttons set the correct day and then push the OK button Your remote will now display the correct day and time To change settings The remote must be in the OFF mode to change settings NOTE Each of the 3 setting modes must be completed within 2 seconds To chan...

Page 27: ...the remote near the unit to ensure the remote can communicate with the control Located in the bottom of the heater The Pyrotech Deluxe will operate through the remote either in Manual Mode or Auto Mode below is a sample of each Example of Manual Operation Set the thermostat to desired Set temperature e g 26 C The flame will start on low with the fan off After 3 minutes the flame changes to the Hig...

Page 28: ... flame will be extinguished The fan will run for further 3 minutes on High before shutting down If the room temperature then drops down to 25 or lower the flame will again be lit and the fan will begin after the flame on delay At 9 00 am on Monday the required room temperature is now only 15 C If the room temperature is above 18 then the flame will be extinguished with the fan operating for a furt...

Page 29: ... 2 Install marble up to flange on Pyrotech Use liquid nails to fix to wall Marble should look like the diagram below once it has been installed and before mantelpiece has been attached 3 Once unit is all set up attach trim Trim should overlap the marble so that the switches are accessible Firebox 1190mm 270mm 620mm 375mm 275mm 1810mm 29 ...

Page 30: ...ian Arch 1440 1210 885 920 20 20 190 Federation Square 1440 1215 920 920 20 20 235 MANTELPIECE DIMENSIONS D B G C A E Marble Mantel F Trim Firebox Universal Windsor Bouvier Kensington Freidrich Plaster 30 NOTE If using a cast fascia inside a mantel a special trim needs to be ordered See your Real Flame stockist for details ...

Page 31: ...CON9 GAS VALVE THERM FAN SW ACTIVE PCB MD MD Ignitor High Speed Medium Speed Low Speed Neutral Neutral Active Reset Button Fuse1 Fan Motor Thermodisc 9 8 7 6 5 4 3 2 1 1110 9 8 7 6 5 4 3 2 1 1 2 12 CON12 CON2 MOD2 MOD1 TH2 TH1 HIGH MED LOW ACTIVE NEUTRAL 31 ...

Page 32: ...Ph Fax 5229 0844 E mail realflamegeelong hotmail com au Sydney NSW Showroom 546 Pacific Highway Chatswood NSW 2067 Ph 02 8905 0189 Fax 02 8905 0192 E mail info realflame com au Miranda NSW Showroom 36 Kareena Rd Miranda NSW 2228 Ph 02 8513 6202 Fax 02 9520 1974 E mail paul realflamemiranda com au Adelaide SA Showroom 173 175 Magill Rd Norwood SA 5067 Ph 08 8132 0371 Fax 08 8132 1687 E mail realfla...