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REC Peak Energy Series Installation Manual - UL 1703
Ref: NE-06-03-M 

Rev M - 03.2014

4

eleCTriCal iNsTallaTioN 

eleCtRICal ReQuIRements
i) system Requirements

reC Peak energy panels are only for use where they meet the specific technical requirements of the complete system.  ensure other components 

do not cause mechanical or electrical damage to the panels. 

ii)  Connection

if panels are connected in series, they should have the same amp rating.  if panels are connected in parallel, they should have the same voltage rating.

iii) string configuration

when using string configuration, plan and execute it according to inverter manufacturer’s instructions.  The number of panels connected to an inverter 

should be within the inverter voltage limits and operating range.  Do not exceed the total system voltage permitted by the manufacturer, nor under any 

circumstance exceed the maximum system voltage of 600 v.  The maximum reverse current is 15 a and the maximum series fuse rating is 15 a.

iv) wiring layout

To minimize voltage surges (e.g. indirect lightning strikes), cables of the same string should be bundled together so loops are as small as possible.  

string configurations must be checked before commissioning.  if open circuit voltage (v

oC

) and short circuit current (i

sC

) deviate from specification, 

this may indicate a configuration fault.  Correct DC polarity should be observed at all times.

v)  Junction box, connectors and materials

The panel junction box is rated iP67.  all connectors and cables must be secure and tight as well as electrically and mechanically sound.  uv-

resistant cables and connectors approved for outside use must be used.  Conductor gauge must ensure DC power losses (voltage drop) are kept 

to a minimum (< 1%).  observe all local regulations when selecting cables.  for field connections, use minimum 12 awg (4 mm²) or copper wires 

insulated for a maximum operating temperature of 90°C.

REC prohibits any modification to the panel, including the cutting of cables in order to change the connector type or the opening 

of the junction box unless explicitly authorized by REC.  Doing so will invalidate the warranty.

vi)  Cable management

Cables must be secured using uv-resistant cable ties or other sunlight-resistant device.  loose and unsecured cables should be protected from 

damage (e.g. mechanical, abrasion, sharp objects, animals).  as far as possible, avoid exposing cables to direct sunlight and permanent tension.

vii) electrical Ratings

under normal conditions, a photovoltaic panel is likely to experience conditions that produce more current and/or voltage than reported at 

sTC.  The requirements of the National electric Code (NeC) in article 690 must be followed to address these increased outputs.  in installations 

not under the requirements of the NeC, the values of i

sC

 and v

oC

 marked on the panels must be multiplied by a factor of 1.25 when determining 

component voltage ratings, conductor ampacities, overcurrent device ratings and size of controls connected to the Pv output.

safety measuRes

wiring installation shall be in accordance with the NeC (or Csa C22.1, safety standard for electrical installations, Canadian electrical Code, Part 1 

where applicable).  all relevant electrical installation codes and regulations should be observed for regulations on working at heights and fall protection.

i) safety in the working area

installation of reC Peak energy panels may involve working on a roof.  ensure all local regulations regarding working at heights are followed.  

before beginning work on a photovoltaic system, ensure all working surfaces are structurally sound and capable of bearing the weight of 

employees and required equipment.  remember to isolate the system from the grid before carrying out any maintenance or repair work.

ii) preventing current generation

solar panels automatically generate current (electricity) when exposed to light.  To prevent this, shield the system with a non-transparent cover 

during installation, maintenance or repair work.

ii) specific hazards of DC electricity

solar panels generate direct current (DC).  once current is flowing, breaking or opening a connection (e.g. removing a DC cable from the inverter) 

can cause an electrical arc.  unlike low voltage aC wiring, DC arcs are not self-extinguishing.  They are potentially lethal burn and fire hazards, 

capable of high temperatures that can destroy contacts and connectors:

• 

follow panel and inverter manufacturers’ installation, handling and operating instructions

• 

remove/open the inverter aC fuse/circuit breaker before disconnecting from the public grid.

• 

switch off or disconnect the inverter and wait for time specified by the manufacturer before commencing work.  High-voltage components 

need sufficient time to discharge.

iv) safety requirements

The voltage produced by a single panel and panels connected in series (voltages added together) or in parallel (currents added together) can be 

dangerous.  although the fully insulated plug contacts on the panel’s output cables provide touch-safe protection, the following points must be 

observed during handling to avoid the risk of sparking, fire hazards, burns and lethal electric shocks.

• 

exercise extreme caution when wiring panels and look out for damaged or dirty cables etc.

• 

Never insert metallic or other conductive objects into plugs or sockets.

• 

ensure that all electrical connections are completely dry before assembly.

• 

keep all materials, tools and working conditions dry and tidy.

• 

use appropriate safety equipment e.g. nonslip footwear, insulated gloves and insulated tools. 

• 

solar panels produce current when exposed to sunlight.  Do not connect the system to the inverter during solar exposure.

Summary of Contents for REC235 Series

Page 1: ...InstallatIon manual rec Peak energy series For the installation of panels certified according to UL 1703...

Page 2: ...ireMeNTs 4 meCHanICal InstallatIon 5 fire guiDeliNes 5 orieNTaTioN 5 eNviroNMeNTal faCTors 5 PaNel HaNDliNg 5 mountInG tHe panels 6 PaNel iNsTallaTioN 6 i rail sPeCifiCaTioNs 6 ii ClaMP sPeCifiCaTioN...

Page 3: ...w icons which highlight important information or notes Indicates potential for damage to the array or property or personal safety Indicates important notes on best practice to help with the installati...

Page 4: ...requirements of the NeC the values of isC andvoC marked on the panels must be multiplied by a factor of 1 25 when determining component voltage ratings conductor ampacities overcurrent device ratings...

Page 5: ...th local authorities for applicable regulations concerning setbacks or other placement restrictions that may apply for roof mounted arrays The use of DC ground fault interrupters is recommended This m...

Page 6: ...rails fig 2 Thickness of walls for mechanical connections min 0 156 in 4 0 mm Thickness of walls exposed to buckling load min 0 08 in 2 0 mm Moment of inertia for profile area about x x min array moun...

Page 7: ...1703requirementsforamaximumdesignloadof75 2lbs ft 3600Pa fig 5 when mounting using mounting holes the frame and panel edge must be supported by two transverse rails fig 1 p 8 of aluminium or galvanize...

Page 8: ...reC Peak energy panels utilizing clamps on the two long sides of the panel have been found to be in compliance with ul 1703 require ments for a maximum design load of 75 2 lbs ft 3600 Pa fig 8 Clamps...

Page 9: ...ical integrity of the cables is intact bonding points to ground are tight secure and free from corrosion which could break the continuity between the panels and ground ReCyClInG reC has made every eff...

Page 10: ...normal operation This will help to shield the panel from direct water spray InstallatIon InstRuCtIon i system installation all cables used for the installation must have sufficient length and slack t...

Page 11: ...of the indicated values of isC voC and PMPP under standard test conditions sTC values at sTC airmass aM 1 5 irradiance 1000 w m cell temperature 25 C 77 f at low irradiance of 200 w m aM 1 5 and cell...

Page 12: ...2013 i 2 addition of low watt classes 214 230wp for ul records 04 2013 i 3 update of tightening torque for clamping and mounting holes 06 2013 i 4 update of torque rating for long side clamping and m...

Page 13: ...RECSoLaRPtE Ltd 20tuasSouthavenue14 Singapore637312 Singapore tel 6564959228 Mail post recgroup com www recgroup com...

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