Record Power DS300, Original Instruction Manual

Page 1: ... using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 1 April 2014 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back ...

Page 2: ... operation of any machine can result in foreign objects being thrown into your eyes which can result in severe eye damage Protective eyewear or other suitable eye protection or face shield should be used at all times Everyday spectacles only have impact resistant lenses They are not protective eyewear and do not give additional lateral protection Use respiratory protective equipment dust mask etc ...

Page 3: ...not in use Ensure that the floor area is kept clean and clear of any dust and debris that may create trip or slip hazards 11 Consider the work area environment Do not expose the machine to rain or damp conditions Keep the work area well lit and ensure that there is artificial lighting available when there is insufficient natural light to effectively light the work area Lighting should be bright en...

Page 4: ...ssories and consumables Do not use compressed air to clean the machine Always use a brush to dislodge dust in places that are awkward to reach and a dust extractor to collect the waste Inspect electric cables periodically and if damaged have them replaced by an authorised service facility or qualified electrician Inspect extension cables if used periodically and replace if damaged 28 Keep cutting ...

Page 5: ... a claim under the guarantee 2 2 Any damage to the Product resulting in a potential claim under the guarantee must be reported to the Authorised Dealer from which it was purchased within 48 hours of receipt 2 3 If the Authorised Dealer who supplied the Product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Record Power or its Authorised ...

Page 6: ...F G H I K J A On off switch B Disc brake C Safety guard D Table E Dust extraction port F Base G Mounting holes 2 further corresponding holes are located at the rear of the base H Mitre fence I Table tilt mechanism and controls J Sanding disc K Motor ...

Page 7: ...d power level 85 dBA Sound pressure level 85 dBA 5 Specifications 6 Contents of the Package Please check to make sure the following parts are included A DS300 12 Cast Iron Disc Sander B Mitre fence C Disc brake D 57 to 63 5 mm 2 5 dust port adaptor E 2 5 mm hex wrench F 4 mm hex wrench The hex wrenches may be stored in the tool holder at the rear of the machine Fig 6 1 A Fig 6 1 B C D F E ...

Page 8: ...daptor The 57 mm dust extraction outlet is located beneath the table To fit the adaptor slide it into the existing outlet Fig 7 4 This will allow the connection of 63 5 mm 2 5 hose to the machine To connect the machine to a Record Power or other 100 mm dust extraction system the optional DX100R57 100 57 mm Reducer for HPLV Dust Extractors should be used Securing Sander Base Assembly to a Workbench...

Page 9: ...ake should only be used after the machine has been turned off Warning Never apply the disc brake with the machine switched on as damage to the brake or disc may occur In the Event of a Blockage or if the Machine Stalls If the machine stalls during use the likely cause is excessive pressure being applied to the sanding disc Simply removing the work piece from the sanding disc will usually allow the...

Page 10: ... Firstly move the angle stops so that the sprung ball bearing is resting in the notch of the plate that holds the angle scale Fig 9 1 To do this loosen the 2 hex head socket screws which hold the stop bar in place and move the stop bar to the correct position Fig 9 3 It may be necessary to withdraw the ball bearing to allow the notch to be moved over it This can be done by unscrewing the blind set...

Page 11: ...een the inner table edge and disc If adjustment is necessary then remove the safety guard by removing the 3 Phillips head screws from the guard Fig 9 5 and loosen the four socket head screws on the surface of the table Fig 9 6 Using two 2 mm drill bits or other suitable items as spacers place the first drill bit between the disc and the inside edge of the table at the left hand side of the disc an...

Page 12: ...h motors can be used simul taneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy us age ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors ca...

Page 13: ...eplace with adequate size and length cord 2 Low current 2 Contact a qualified electrician Machine vibrates excessively 1 Stand or base is on an uneven surface 1 Place stand or base on an even surface or bolt it down Sanded edge is not square 1 Table not square to sanding disc 1 Use a square to adjust the table Sanding marks on wood 1 Work held still 1 Keep workpiece moving 2 Wrong grit sanding dis...

Page 14: ...63 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds...

Page 15: ...15 13 Parts List Diagram ...

Page 16: ... base Ball 8mm Rotate label Warning label Rivet Cable Motor shield Screw Switch Key Part Number 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 Description Brake assembly Brake bracket Screw Brake spring Brake handle L wrench 2 5 mm L wrench 4 mm Tool holder Nameplate Table Pointer Screw Mitre fence body Lock knob Guide block O rubber ring Lock shaft Wa...

Page 17: ...LOW VOLTAGE DIRECTIVE 2006 95EC EN ISO 12100 2 A1 2009 EN61029 1 2009 ELECTROMAGNETIC 2004 108EC COMPATIBILITY DIRECTIVE EN55014 1 2006 EN55014 2 A2 2008 EN61000 3 2 2006 EN61000 3 3 2008 and conforms to the machinery example for which the EC Type Examination Certificate No M8A100674171004 N8100674171005 E8N100674171003 at TUV SÜD Product Service GmbH Zertifizierstelle Ridlerstrasse 65 80339 Münch...

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