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are made.

21. Do not abuse the power cable 

•   Never pull the power cable to disconnect it from the power socket. Always 

use the plug. 

•  Keep the power cable away from heat, oil and sharp edges. 
•  Do not use the power cable for carrying or moving the machine.

22. Secure the work piece

 

•   Ensure that the work piece is securely held before starting to machine it.
•   When working within 300 mm of the machining area, always use a push 

stick to feed the work piece in to the blade or cutting tool. The push stick 
should have a minimum length of 400 mm. If the push stick becomes 
damaged, replace it immediately.

•   Use extra supports (roller support stands etc.) for any work pieces large 

enough to tip when not held down to the table top.

•   Do not use another person as a substitute for a table extension, or as 

additional support for a work piece that is longer or wider than the basic 
table, or to help feed, support, or pull the work piece.

•  Do not attempt to machine more than one work piece at a time.
•   When feeding the work piece towards the blade or cutting tool never 

position your hands in direct line of the cutting path. Avoid awkward 
operations and hand positions where a sudden slip could cause your hand 
or fingers to move into the machining area.

23. Stay alert

 

•   Safety is a combination of operator common sense and alertness at all 

times when the machine is being used.

•   Use all machines with extreme care and do not use the machine when you 

are tired or under the influence of drugs, alcohol or medication.

24. Use the correct tool for the job

 

•   Do not use the machine for any purpose other than which it  

was designed.

•   When selecting replacement cutting tools and blades, always ensure that 

they are designed to cut the material that you intend to use them for. If in 
any doubt seek further advice from the manufacturer.

25. Connect dust extraction equipment

 

•   Always use dust extraction equipment. The dust extractor should be of 

suitable size and capacity for the machine that it is connected to and 
have a filtration level appropriate to the type of waste being collected. 
Refer to the relevant section of the manual for details of the specific dust 
extraction requirements for this machine.

•   The dust extractor should be switched ‘ON’ before starting the machine 

that it is connected to. The dust extractor should be left running for 30 
seconds after the last machining operation is complete in order to clear 
any residual waste from the machine.

26. Ensure that the machine is correctly guarded 

•   Never use the machine if any of the standard safety guards and 

equipment are removed or damaged.

•   Some machines incorporate safety interlocks to prevent the machine 

from being used without the guards in place. Never attempt to bypass or 
modify the interlocks to allow the machine to be used without the guards 
in place.

 

27. Maintain your machine with care

 

•   This manual gives clear instructions on installation, set up and operation 

of the machine and also details any routine and preventative maintenance 
that should be performed periodically by the user.

•   Remember always to switch off and unplug the machine from the power 

supply before carrying out any setting up or maintenance operations.

•   Follow any instructions for the maintenance of accessories  

and consumables.

•   Do not use compressed air to clean the machine. Always use a brush to 

dislodge dust in places that are awkward to reach and a dust extractor to 
collect the waste.

•   Inspect electric cables periodically and, if damaged, have them replaced 

by an authorised service facility or qualified electrician.

•   Inspect extension cables (if used) periodically and replace if damaged. 

28. Keep cutting tools sharp and clean

 

•   Correctly maintained cutting tools are easier to control and less likely  

to bind.

•   Cutting tools and blades can become hot during use. Take extreme care 

when handling them and always allow them to cool before changing, 
adjusting or sharpening them.

29. Disconnect the machine from the power supply 

•   When not in use, before servicing, changing blades etc. always disconnect 

the machine from the power supply.

30. Check for damaged parts 

•   Before each use of the machine, it should be carefully checked to 

determine that it will operate properly and perform its  
intended function.

•   Check for alignment of moving parts, binding of moving parts, breakage 

of parts and any other conditions that may affect the operation of  
the machine.

•   A guard or other part that is damaged should be properly repaired 

or replaced by a qualified person unless otherwise indicated in this 
instruction manual. 

•   Do not use the machine if the switch does not turn the machine ‘ON’  

and ‘OFF’.

•  Have defective switches replaced by a qualified person.

31. Warning!

 

•   The use of any accessory or attachment, other than those recommended 

in this instruction manual, or recommended by our Company may present 
a risk of personal injury or damage to the machine and invalidation of the 
warranty.

32. Have your machine repaired by a qualified person 

•   This machine complies with the relevant safety rules and standards 

appropriate to its type when used in accordance with these instructions 
and with all of the standard safety guards and equipment in place. Only 
qualified persons using original spare parts should carry out repairs. 
Failure to do this may result in considerable danger to the user and 
invalidation of warranty.

33. Caution! Motor may become hot during use

•  It is normal for motors on some machines to become hot to the touch 

during use. Avoid touching the motor directly when in use.

Safe Operation
1. Familiarise yourself with the machine

 

•   Machining operations using belt or disc sanders have a history of serious 

accidents. Most accidents with sanders are caused by the work piece 
being thrown from the sanding surface or by loose clothing or fingers 
being caught between the moving parts of the machine.

•   The machine is designed for sanding wood and composite board 

(plywood, MDF etc.). It should not be used for sanding any  
other materials.

2. Before switching the machine ‘ON’: 

 

•   Ensure that the table / work support is secure and that any fixings which 

allow adjustment are fully tightened.

•   Check the condition of the sanding disc / belt for damage or fraying. 

Defective discs and belts should be replaced immediately.

•   Make sure there are no nails or foreign objects in the part of the work 

piece to be sanded.

•   Plan your work to avoid throwbacks – the work piece can catch on the 

moving sanding surface and may be torn from the hand.

3. Whilst machining:

 

•   Always apply the work piece to the table / work support before it makes 

contact with the sanding surface.

2. Additional Health & Safety Guidance for Belt & Disc Sanders

1.2 General Health & Safety Guidance

Summary of Contents for DS300

Page 1: ... using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 1 April 2014 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back ...

Page 2: ... operation of any machine can result in foreign objects being thrown into your eyes which can result in severe eye damage Protective eyewear or other suitable eye protection or face shield should be used at all times Everyday spectacles only have impact resistant lenses They are not protective eyewear and do not give additional lateral protection Use respiratory protective equipment dust mask etc ...

Page 3: ...not in use Ensure that the floor area is kept clean and clear of any dust and debris that may create trip or slip hazards 11 Consider the work area environment Do not expose the machine to rain or damp conditions Keep the work area well lit and ensure that there is artificial lighting available when there is insufficient natural light to effectively light the work area Lighting should be bright en...

Page 4: ...ssories and consumables Do not use compressed air to clean the machine Always use a brush to dislodge dust in places that are awkward to reach and a dust extractor to collect the waste Inspect electric cables periodically and if damaged have them replaced by an authorised service facility or qualified electrician Inspect extension cables if used periodically and replace if damaged 28 Keep cutting ...

Page 5: ... a claim under the guarantee 2 2 Any damage to the Product resulting in a potential claim under the guarantee must be reported to the Authorised Dealer from which it was purchased within 48 hours of receipt 2 3 If the Authorised Dealer who supplied the Product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Record Power or its Authorised ...

Page 6: ...F G H I K J A On off switch B Disc brake C Safety guard D Table E Dust extraction port F Base G Mounting holes 2 further corresponding holes are located at the rear of the base H Mitre fence I Table tilt mechanism and controls J Sanding disc K Motor ...

Page 7: ...d power level 85 dBA Sound pressure level 85 dBA 5 Specifications 6 Contents of the Package Please check to make sure the following parts are included A DS300 12 Cast Iron Disc Sander B Mitre fence C Disc brake D 57 to 63 5 mm 2 5 dust port adaptor E 2 5 mm hex wrench F 4 mm hex wrench The hex wrenches may be stored in the tool holder at the rear of the machine Fig 6 1 A Fig 6 1 B C D F E ...

Page 8: ...daptor The 57 mm dust extraction outlet is located beneath the table To fit the adaptor slide it into the existing outlet Fig 7 4 This will allow the connection of 63 5 mm 2 5 hose to the machine To connect the machine to a Record Power or other 100 mm dust extraction system the optional DX100R57 100 57 mm Reducer for HPLV Dust Extractors should be used Securing Sander Base Assembly to a Workbench...

Page 9: ...ake should only be used after the machine has been turned off Warning Never apply the disc brake with the machine switched on as damage to the brake or disc may occur In the Event of a Blockage or if the Machine Stalls If the machine stalls during use the likely cause is excessive pressure being applied to the sanding disc Simply removing the work piece from the sanding disc will usually allow the...

Page 10: ... Firstly move the angle stops so that the sprung ball bearing is resting in the notch of the plate that holds the angle scale Fig 9 1 To do this loosen the 2 hex head socket screws which hold the stop bar in place and move the stop bar to the correct position Fig 9 3 It may be necessary to withdraw the ball bearing to allow the notch to be moved over it This can be done by unscrewing the blind set...

Page 11: ...een the inner table edge and disc If adjustment is necessary then remove the safety guard by removing the 3 Phillips head screws from the guard Fig 9 5 and loosen the four socket head screws on the surface of the table Fig 9 6 Using two 2 mm drill bits or other suitable items as spacers place the first drill bit between the disc and the inside edge of the table at the left hand side of the disc an...

Page 12: ...h motors can be used simul taneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy us age ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors ca...

Page 13: ...eplace with adequate size and length cord 2 Low current 2 Contact a qualified electrician Machine vibrates excessively 1 Stand or base is on an uneven surface 1 Place stand or base on an even surface or bolt it down Sanded edge is not square 1 Table not square to sanding disc 1 Use a square to adjust the table Sanding marks on wood 1 Work held still 1 Keep workpiece moving 2 Wrong grit sanding dis...

Page 14: ...63 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds...

Page 15: ...15 13 Parts List Diagram ...

Page 16: ... base Ball 8mm Rotate label Warning label Rivet Cable Motor shield Screw Switch Key Part Number 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 Description Brake assembly Brake bracket Screw Brake spring Brake handle L wrench 2 5 mm L wrench 4 mm Tool holder Nameplate Table Pointer Screw Mitre fence body Lock knob Guide block O rubber ring Lock shaft Wa...

Page 17: ...LOW VOLTAGE DIRECTIVE 2006 95EC EN ISO 12100 2 A1 2009 EN61029 1 2009 ELECTROMAGNETIC 2004 108EC COMPATIBILITY DIRECTIVE EN55014 1 2006 EN55014 2 A2 2008 EN61000 3 2 2006 EN61000 3 3 2008 and conforms to the machinery example for which the EC Type Examination Certificate No M8A100674171004 N8100674171005 E8N100674171003 at TUV SÜD Product Service GmbH Zertifizierstelle Ridlerstrasse 65 80339 Münch...

Page 18: ...18 ...

Page 19: ...19 ...

Page 20: ...cordpower co uk Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower c...

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