background image

10. Maintenance

Replacing the Filters

The filters should be inspected every time the unit 
is emptied and particularly if any reduction in 
performance is noted.
The paper filters trap fine dust, and to prevent 
becoming clogged should be renewed regularly (part 
no. DX1500E).
The cartridge filter should be cleaned at the 
same time, and should be renewed annually or 
immediately if showing signs of damage or wear 
(part no. DX1500F).

To Change the filters:

1. Remove the hood unit 

(Fig 10.1)

.

2. The cartridge filter is contained within the paper 
filter bag 

(Fig 10.2)

, it can be removed by unfolding 

and carefully lifting out.

NOTE:

 Care should be taken when 

handling soiled or contaminated filter bags 
and cartridges. As certain fine dusts can be 

harmful. Always wear suitable PPE for additional 
protection.

3. The paper bag can be removed from around the 
cartridge filter and disposed of.
4. The cartridge filter can then be carefully cleaned 
with a vacuum cleaner, or renewed if required.
5. Place the cartridge filter inside a new paper filter 
bag and fold the top edges of the of the paper filter 
bag down inside the cartridge, noting not to fold the 
edges any more than 

50mm inside the cartridge 

filter.

 Following instructions from the ‘Operations 

and  Assembly’ Section of this manual
6. Replace the filters into the machine by pressing 
them back into position.
7. Replace the hood unit.

Renewing Motor brushes

The motor carbon brushes should not need replacing 
for at least 2000 hours. These are contained within 
the horizontal housings on top of the motor, 
and once removed from the housings, cannot be 
reinserted. 

1. To fit new carbon brushes, first ensure the 
machine is switched off and disconnected from the 
power supply.
2. Remove the lid cover from the head of the 
machine by unscrewing the three cross head screws 
holding it in place, to gain access to the top of the 
motor 

(Fig 10.3)

.

3. Remove the brush carrier from the motor by 
unscrewing the two screws that secure it 

(Fig 10.4)

.

4. Push in the location tab, remove the spade 
terminal connector and slide the brush housing out 
of the carrier 

(Fig 10.5)

.

5. Replace brush and brush housing with new ones 
and follow these steps in reverse to attach back 
onto the motor. 

 

NOTE:

 When replacing motor brushes, 

 

take care not to allow dust,

 

oil, water etc. to get into the motor.

Motor

Cartridge 

Filter

Lid

Lid

Cartridge 

Filter

Fig. 10.1

Filter Bag

Cartridge 

Filter

Fig. 10.2

i

Kg

i

Kg

WARNING:

 Before any type 

of maintenance is carried 
out, it is important That the 

machine is switched off and disconnected from the 
power supply.

Fig. 10.4

Motor

Motor

Fixing Screws

Brush Carrier

Fig. 10.5

Location Tab

Brush Carrier

Brush Housing

Brush Carrier

Location Tab

Brush Housing

Fig. 10.3

Lid Cover

Cross Head 

Screws

i

Kg

i

Kg

Summary of Contents for DX1000

Page 1: ...To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for contact details Important For your safety read instructions carefully before assembling or using this product Save this ...

Page 2: ... 3 Additional Health Safety Guidance for Dust Extractors 4 Record Power Guarantee 5 Specifications 6 Contents of the Package 7 Assembly Operation 8 Electrical Connection Wiring Diagram 9 Dust Extraction 10 Maintenance 11 Parts Diagram List EU Certificate of Conformity ...

Page 3: ...ommended when using the machine and handling large work pieces 2 Dress appropriately Do not wear loose clothing neckties or jewellery they can be caught in moving parts of the machine Roll up long sleeves above the elbow Wear protective hair covering to contain long hair 3 Safety warnings Find and read any warning labels on the machine It is important that any labels bearing health and safety warn...

Page 4: ...uits The machine must be connected to an earthed power supply The power supply must be equipped with a circuit breaker that provides short circuit overload and earth leakage protection The voltage of the machine must correspond to the voltage of the mains power supply The mains plug fitted to the machine should always match the power outlet Do not modify the plug in any way If a replacement plug i...

Page 5: ...ctly maintained cutting tools are easier to control and less likely to bind Cutting tools and blades can become hot during use Take extreme care when handling them and always allow them to cool before changing adjusting or sharpening them 29 Disconnect the machine from the power supply When not in use before servicing changing blades etc always disconnect the machine from the power supply 30 Check...

Page 6: ...to use the dust extractor without the extraction hose fitted to the inlet on the drum body This product is for dry use only and should not be used or stored outdoors or in wet conditions All Record Power dust extractors are designed solely for use with wood dust and chippings Do not use the machine to remove vapours fumes gases or other materials such as plaster dust as there is a risk of combusti...

Page 7: ...en purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many ini...

Page 8: ...und Power LWA 85 dB A 6 Contents of the Package 1 Motor cover and switch unit 2 Main body with pre installed hose connector 3 Handle 4 Socket head cup screw x2 5 Jubilee clip x2 6 Motor unit including pre installed filter bag 7 Transit strap 8 Spare filter bag 9 2 M of 100mm Diameter hose Inside the shipping container you will find the following 1 3 4 6 9 5 2 7 8 ...

Page 9: ...e Filter Filter Bag Cartridge Filter Fold Excess Filter Bag Inside Cartridge Fig 7 3 Motor Cartridge Filter Lid Cartridge Filter Lid IMPORTANT Always ensure that the end of the 102mm diameter flexible hose is not completely covered or blocked or the machine may be pulled suddenly towards the end of the hose Completely covering or blocking the flexible hose will restrict airflow to the motor and ma...

Page 10: ...d L or coloured red The wire coloured blue must always be connected to the terminal marked N or coloured black The wire coloured green and yellow must always be connected to the terminal marked E or with the earth symbol or coloured green green and yellow It is important that the machine is effectively earthed Some machines will be clearly marked with the double insulated logo In this case there w...

Page 11: ...rs can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be use...

Page 12: ... manual 6 Replace the filters into the machine by pressing them back into position 7 Replace the hood unit Renewing Motor brushes The motor carbon brushes should not need replacing for at least 2000 hours These are contained within the horizontal housings on top of the motor and once removed from the housings cannot be reinserted 1 To fit new carbon brushes first ensure the machine is switched off...

Page 13: ...12 13 11 Parts Diagram List 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 24 25 27 ...

Page 14: ...tridge packing washer JMDE0201040003 1 13 filter cartridge DX1500F JMDE0201031000 1 14 filter bag DX1500E JMDE0201032001 1 15 hex head screw M5x25 GB T70 1 2000 2 16 handle JL70013003 1 17 capacitor supressor TNS 3TH 0 22uf 2x4700pf 1 18 flat washer GB T97 1 1985 14 19 pan head self tapping screw ST4 8XG2B2 ZTF845 2000 4 20 pan head screw M5X12 GB T818 2000 10 21 motor assm Earth connector GB T93 ...

Page 15: ...dment EN55014 1 A1 2009 EN55014 2 A2 2008 EN61000 3 2 A2 2009 EN61000 3 11 2000 EN61000 3 3 2008 ELECTROMAGNETIC 2006 95 EC COMPATIBILITY DIRECTIVE EN 55014 1 2006 and its subsequent amendments EN ISO 12100 2 A1 2009 EN60335 2 69 2009 CERTIFICATE NUMBERS M8A110476419004 N8M110476419005 E8N110276419001 E8N1102576419002 and conforms to the machinery example for which the EC Type Examination Certific...

Page 16: ...k Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Telephone 01246 571 020 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in China ...

Reviews: