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15

6. Noisy check valve.

6. Replace.

Large quantities
of oil in air
supply

1. Worn piston rings.
2. Air intake clogged
3. Oil level in

compressor head to
high.

4. Wrong oil viscosity

1. Replace with new rings.
2. Clean air filter
3. Drain some of the oil.

4. Use 10W-30

Water in
discharge air.

1. Water increases with
humid weather.

1. Drain tank daily.
2. Add a filter to reduce the amount of

water in the air line.

Tank does not
hold pressure
when
compressors off 
and shut off 
valve is closed.

1. Worn check valve
2. Check all

connections and
fittings for leaks.

3. Check tank for

cracks or pin holes

1. Replace check valve
2. Tighten

3. Replace tank. Never repair a damaged

tank.

Excessive
vibration

1. Loose fasteners
2. Belt needs

replacement.

3. Belt alignment

1. Tighten
2. Replace with correct size.

3. Align engine and air compressor

pulleys.

Pressure switch
continuously
blows air out
the unloader
valve.

1. Malfunctioning check
valve

1. Replace the check valve if the unloader
valve bleeds off constantly.

NOTE:

Please refer to the engine owner’s manual for troubleshooting with the engine.

Summary of Contents for JD60-40HD

Page 1: ...OWNER S MANUAL AIR COOLED GASOLINE AIR COMPRESSOR SET JD60 40HD...

Page 2: ...x Recoil starter optional electric start x Large fuel tank The JD air cooled gasoline engine air compressors are widely used during outdoor construction Air compressors provide a portable mobile solut...

Page 3: ...N BEFORE OPERATION 7 Air compressor oil 7 Engine oil 7 Fuel 7 Air cleaner 8 Pressure control valve 8 STARTING THE AIR COMPRESSOR 9 STOPPING THE ENGINE 10 MAINTENANCE 10 Engine oil change 10 Air filter...

Page 4: ...city L 3 6 Lube oil capacity L 0 6 Engine Dry weight kg 82 Compressor Dimensions LxWxH mm 1155 x 455 x625 Technical specification in English units Item Model JD60 40HD Speed rpm 950 Max pressure Psi 1...

Page 5: ...gine choke Engine oil dipstick Manual Recoil Starter Handle Tank WARNING DO NOT exceed the air compressors tank capacity The tank has a factory preset pressure release valve Changing the settings on t...

Page 6: ...all fasteners for proper tightness at frequent intervals Do not wear loose clothing or jewelry It may get caught in the moving mechanical parts of the air compressor Also keep all fingers and other bo...

Page 7: ...ssor head is filled with 10W 30 viscosity oil Running the air compressor without oil will cause severe damage to the air compressor head The air compressor is not shipped with oil ENGINE OIL x Fill th...

Page 8: ...clean and in good condition x If the air filter is dirty remove and clean the element x Wash in solvent x Squeeze x Soak oil x x Squeeze dry Do not wet the paper filter if supplied x Reinstall the air...

Page 9: ...m or the air temperature is high do not use the choke Move the throttle control lever slightly to the left Turn the engine switch to the ON position With the recoil starter pull the handle fast Gradua...

Page 10: ...t valves are closed and then let the handle recoil back into the engine This natural position will prevent rust from occurring when the engine is being stored for long periods of time MAINTENANCE AIR...

Page 11: ...e the air filter more frequently as dust particles will clog the filter at a faster rate Never run the engine without an air filter dust particles may get into the intake system and damage the engine...

Page 12: ...dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling slots should always be clean and free from clogs Note Do not use a garden hose to clean the...

Page 13: ...seated tighten the spark plug with a spark plug wrench to compress the washer Do not over tighten Note For new spark plugs tighten an extra turn after the spark plugs seats to compress the washer If i...

Page 14: ...bles will appear at points of leakage Tighten or replace leaking fittings or connections 3 Clean air filter element 4 Replace faulty gaskets 5 Remove head and inspect for valve breakage misaligned val...

Page 15: ...compressors off and shut off valve is closed 1 Worn check valve 2 Check all connections and fittings for leaks 3 Check tank for cracks or pin holes 1 Replace check valve 2 Tighten 3 Replace tank Never...

Page 16: ...16 PARTS LISTINGS 1 2 3 4 6 7 8 9 10 11 12 13 18 19 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 20 21 14 15 16 17 5 37 38 39 40 41 42 43 44 47...

Page 17: ...ing JDG5540 790066 23 Belt Pulley Inner Casing JDG5540 790066 21 Output Belt Pulley Of The Engine JDG5540 21 790068 22 Belt Pulley Of The Compressor JDG5540 22 790069 24 Bolt M8 33 5 JDG5540 24 790070...

Page 18: ...16 PARTS LISTINGS 18...

Page 19: ...ng Plug TLSS010112 790021 25 Piston FHS65 790022 26 Circlip BDQK0147 790023 27 Piston Pin FHSX14757 790024 28 Oil Ring FHSH65YH 790025 29 Compression Ring FHSH65QH 790025 30 Hexagonal Bolt BTJ08025 79...

Page 20: ...20 RedHawk Equipment 2625 International Street Columbus Ohio 43228 Phone 800 508 3246 Fax 800 499 3246 http www redhawk usa com Email info redhawk usa com...

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