RED LABEL RLATJ20T, Owner'S Manual

Page 1: ...td specifications Visit us at www tqbbrands com au OWNER S MANUAL PRODUCT CODE RLATJ20T 20 000kg AIR ACTUATED GARAGE JACK Lifting Capacity Adjustment Height Maximum Height Minimum Height Nett Weight Package Size 20 000kg 80mm 465mm 210mm 40kg 660x360x280mm ...

Page 2: ...of how this equipment works Failure to observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders or cause damage to the equipment and property Keep this manual in a convenient and safe place for future reference Whilst every effort has been made to ensure accuracy of information contained in this manual the TQB Brands Pty Ltd policy of...

Page 3: ...ly lift on the areas of the vehicle specified by the vehicle manufacturer Use support stands after lifting the vehicle always support the load with appropriately rated vehicle support stands before working on the vehicle Do not overload this jack beyond its rated capacity Overloading this jack beyond its rated capacity can cause damage to or failure of the jack Use only on hard level surfaces capa...

Page 4: ...CE 1 FEATURES The Red Label air actuated 20 000kg Garage Jack has a powerful air motor to lift heavy loads The compact design easily fits between dual tandem axles Ideal for lifting axles farm vehicles heavy duty machinery industrial equipment and more 2 ASSEMBLY All numbers refer to the index from the parts breakdown 1 Familiarise yourself with the jack ...

Page 5: ... sure to align the holes on both sections Reinsert the screw and tighten Check that handle is in perfect alignment with internal lowering valve mechanism Handle lowering mechanism must be in perfect alignment or release mechanism will not work 3 Attach handle position release rod 4 Check movement of both pieces before next step 5 Insert the handle 37 into handle sleeve 45 and affix the handle 37 u...

Page 6: ...els securely chocked Be sure that the vehicle and the jack are on a hard level surface System Air Purge Procedure Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling This step is to be completed without any weight on the jack 1 Connect air supply inlet to source 2 Close the release valve by...

Page 7: ...ckwise until firm resistance if felt 6 Jack is now ready for use Check for proper pump action 7 Pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve See illustration Connect to air supply and operate for 3 seconds to evenly distribute lubricant 8 Check that the pump operates smoothly before putting into service 9 This product is fitted with a air f...

Page 8: ...vehicle s wheels for lifting stability Secure the load to prevent inadvertent shifting and movement 2 Position the jack near desired lift point 3 Set the Parking Brake in the vehicle 4 Refer to the vehicle manufacture owner s manual to locate approved lifting points on the vehicle Position the jack so that the saddle is centred and will contact the load lifting point firmly 5 Select desired positi...

Page 9: ... clearance for the jack stands to be removed then carefully remove jack stands 2 Grasp the handle firmly Securely hold on to the jack handle so your hands do not slip and ensure the release valve does not rapidly lower 3 Carefully open the release valve by slowly turning the handle counter clockwise Do not allow bystanders around the jack or under the load when lowering the jack 4 After removing t...

Page 10: ...ing steps are designed to keep the jack well maintained and operational Binding If the product binds while under a load use equipment with equal or a larger load capacity to lower the load safely to the ground After un binding clean lubricate and test that the equipment is working properly Rusty components dire or worn parts can be causes of binding Clean and lubricate the equipment as indicated i...

Page 11: ...signs of rust or corrosion Without load lift the equipment as high as it goes and look under and behind the lifting points If signs of rust are visible clean as needed ONLY USE HIGH QUALITY HYDRAULIC FLUID ISO68 To Add Oil 1 Position the jack on level ground and lower saddle 2 Remover the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole 4 Replace oil ...

Page 12: ... 12 Visit us at www tqbbrands com au To Replace Oil 1 Position the jack on level ground and lower saddle 2 Open release valve by turning handle counter clockwise 3 Remove oil filler plug and the handle 4 Turn the jack on its side so that old oil will drain from the oil fill hole ...

Page 13: ...RFACES 8 SERVICE REPAIR Any jack found damaged in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operators should be aware that repair of this product may require specialised equipment and knowledge Only authorised parts labels decals shall be used on this equipment Annual inspection of the jack is recom...

Page 14: ...LL NOT LIFT TO FULL EXTENSION CAUSE SOLUTIONS X X X Release valve is not completely closed turn handle clockwise X Air Supply inadequate X Weight capacity exceeded X X Air is in the hydraulics Purge air from system X X X X Low oil level Add oil as required X Oil reservoir is overfilled Drain excessive oil Lubricate moving parts X Jack is binding or foreign obstruction X X X Power unit malfunctioni...

Page 15: ...Product Code RLATJ20T Made in China to TQB Brands Pty Ltd specifications Page 15 Visit us at www tqbbrands com au ...

Page 16: ...e 1 1 15 Handle Socket 1 2 37 O Ring 2 1 16 Bolt 1 2 38 Release Air Rod 1 1 17 Universal Joint 1 2 39 O Ring 2 1 18 Split Pin 2 2 40 Piston Cover 1 1 19 Fixing Ring 1 2 41 Air Lock 1 1 20 Spring Washer 3 2 42 O Ring 3 1 21 Bolt 3 2 43 Bolt 3 1 22 Drive Head A 1 2 44 O Ring 2 1 23 Cover Plate 1 2 45 O Ring 1 1 24 Spring Hanger 1 2 46 Rear Cover 1 1 25 Spring 2 2 47 Still Ball 2 1 26 Connect Block 1...

Page 17: ...2 Valve Seat 1 4 6 Lock Lever 1 2 13 Spring 1 4 7 Pin 2 2 14 O ring 2 4 8 Bolt 2 2 15 Bolt 1 4 9 1 Control Rod B 1 2 16 Block 1 4 9 2 Control Rod A 1 2 17 Still Ball 1 4 10 1 Convey Rod B 1 2 18 Release Valve Rod 1 4 10 2 Convey Rod A 1 2 19 Copper 2 4 11 Spring 1 2 20 Valve Body 1 4 12 Nut 1 2 21 Nylon Gasket 1 4 13 Drive Head B 1 2 22 Air Pump 1 4 14 Pin 2 ...

Page 18: ...of charge This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel other than the authorised TQB Brands Pty Ltd repair agent This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your TQB Brands...