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CAUTION AND CARE

 
 
 

First  and  foremost,  it  is  very  important  for  you,  as  the  user,  to 
understand  that  although  a  great  deal  of  attention  has  been  given  to 
various safety factors and considerations, the ultimate responsibility of 
using and treating this machine responsibly and with care lies with you. 
This machine generates around 100kV (100,000 electrostatic volts) for 
electrostatic  use.  Always  treat  this  machine  with  the  respect  it 
deserves. 
 
 

A

LWAYS 

… 

  Read this manual completely before starting and feel free to 

refer to it as often as you need. 

  Wear leather footwear and non-insulating gloves (if at all). 

  Ensure that the equipment, the coating booth/cabin and 

everything within a 3 Meter 

(10’) radius of the machine is 

properly earthed (grounded). 

  Ensure that the gun is triggered only when the tip of the gun 

(electrode) is not more than 6 - 

8” (15 - 20cm) away from a 

earth (ground) point. Optimum distance between object and 
gun tip is 10 - 15cm. 

  Use jigs and jig holders which are clean and bare at their 

contact points and which are properly earthed (grounded) to 
ensure proper dissipation of electrostatic charge build-up. 

  Use only compressed air and a clean dry lint-free cloth, to 

clean the gun or its parts. 

  In case of doubt, contact your local dealer or service centre 

or us directly 

  Switch off the main switch and disconnect the plug when the 

machine is not in use. 

Summary of Contents for EZ100J

Page 1: ...A AN N NU U UA A AL L L R R RE E ED D D L L LI I IN N NE E E E E EZ Z Z1 1 10 0 00 0 0J J J e e el l le e ec c ct t tr r ro o os s st t ta a at t ti i ic c c p p po o ow w wd d de e er r r c c co o oa a at t ti i in n ng g g g g gu u un n n ...

Page 2: ...k lid containing a J shaped metal pipe and a screw with washer ForceFeed Set o 1 spare cup with lid o Or 2 spare cups with lids in Premium model with carry case o This Owner s Manual o All securely packed Infrastructural requirements Electrical power connection 100 260 V AC 50 60Hz Single phase with earth ground In case of fluctuating voltage please use a voltage stabilizer with surge and spike pr...

Page 3: ... effort in the future I know you will be thoroughly satisfied with your RED LINE EZ100J In case you require any assistance or information on this machine at any time please do not hesitate to contact us directly or call your nearest Authorized RED LINE Sales Service Center It will be our pleasure to be of assistance to you Please do not attempt to break open the gun as there are no user serviceabl...

Page 4: ...nsulating gloves if at all Ensure that the equipment the coating booth cabin and everything within a 3 Meter 10 radius of the machine is properly earthed grounded Ensure that the gun is triggered only when the tip of the gun electrode is not more than 6 8 15 20cm away from a earth ground point Optimum distance between object and gun tip is 10 15cm Use jigs and jig holders which are clean and bare ...

Page 5: ...able for the coater to breath in clean air NEVER use any kind of solvents to clean any gun or its parts NEVER expose this machine to water or rain NEVER open the gun There are no user serviceable or field serviceable parts inside the gun AVOID AVOID extended triggering of the gun without compressed air Compressed air flow assists in dissipation of charge from near the gun tip as well as keeps the ...

Page 6: ...ned later d ForceFeed system cup lid black e Powder flow rate controller f Electrostatic charge kV controller g Charging Indicator h Digital Meter showing the output charging voltage nominal i Trigger used to switch ON and OFF the coating operation j Earthing plates to ensure that you and the entire system is earthed grounded k Power input socket the power supply unit connects here l Compressed Ai...

Page 7: ...ck lid on the cuplid holder on top of the gun the rubber O rings will secure the position and ensure that the joint is air tight and align the screw hole of the lid with that on the flat cup lid holder on the gun This will also align the 2nd hole the larger one of the lid to a similar hole in the lid holder 4 With the screw provided tighten and lock down this black cup lid into place 5 Now press d...

Page 8: ... you are using one has a good quality ground Plug in the output connection 12 VDC of the adaptor to the socket at the base of the gun In case you believe that your supply voltage is not clean and steady please install necessary surge and spike protectors 10 Connect the crocodile clip of the earth ground cable to the ground of the premises in which you are doing the coating Or connect the ground cl...

Page 9: ...zzle of the gun about 10 to 20 cms 4 to 8 from the articles being coated spray powder in smooth horizontal arm sweeps Ensure that the part to be coated is completely coated with powder Excessive coating may lead to unwanted and unnecessary thicker coats 6 Releasing the trigger of the gun switches OFF the powder flow as well as shuts down the electronics used to generate and control the high voltag...

Page 10: ...eans Moist dirty or oily compressed air may lead to imperfect coatings including lumps of powder in places or splotches in some places after the part has gone through the oven If this should happen install or replace the compressed air filters moisture separator on your compressor line Follow the curing schedule recommended by the powder manufacturer Improper curing schedule will lead to less than...

Page 11: ...eed to be replaced please call for only genuine parts from your nearest Authorized RED LINE Service Center Using locally procured or unauthorized parts may not only affect the performance of the system but may also damage the delicate parts and components of the machine leading to possible unnecessary additional heavy expenditures ahead CAUTION The manufacturer and or the distributor have provided...

Page 12: ...NDUSTRIES LIMITED An ISO 9001 2008 Company Sales Office 7 Kaliandas Udyog Bhavan Prabhadevi Mumbai 400025 India Tel 91 22 24324737 24324787 Fax 91 22 66466936 Web www redlineltd com email redline email gmail com ...

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