RED ROOSTER TMH-10T, User Manual

Page 1: ...CROSS HAULING AIR HOIST USER MANUAL MODEL TMH 10T CH...

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Page 3: ...AR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT 3 6 NON VERTICAL LIFTING SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FI...

Page 4: ...this manual which are relevant to them This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of ac...

Page 5: ...the UK the use of non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In...

Page 6: ...so available as Ex ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offshore hoists should be protected against...

Page 7: ...installation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmosphere...

Page 8: ...KING The lower hook of the TMH hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hois...

Page 9: ...he hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load...

Page 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Page 11: ...adows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECT...

Page 12: ...MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 GETTING STARTED Some hoists are fitted with internal emergency stop...

Page 13: ...y Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels...

Page 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerg...

Page 15: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Page 16: ...sure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt ro...

Page 17: ...angle from the vertical The range of hoists covered will have CH at the end of the model number confirming the hoist has been modified and is suitable for cross hauling of loads Using air hoists with...

Page 18: ...18 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 19: ...19 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 20: ...omatic brake and the hoist limits Where hoists are not to be used for a long period they should be well lubricated after use and again before continuing with the work see lay up instructions Hoists an...

Page 21: ...Any wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist m...

Page 22: ...s which retain the exhaust plate Remove the foam silencers Replace with the new in the correct order Fit exhaust plate then secure in place with the 5 off hex socket cap screws ADJUSTMENTS AND MAINTEN...

Page 23: ...y the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chain Use the o...

Page 24: ...d chain should be used All chain is to EN818 7 EN1677 standard TMH 10T HEAVY DUTY RUD RTS Nominal diameter 16 00 0 10 0 60 mm Pitch 45 00 0 60 0 30 mm Max dia at weld 17 2 mm Min breaking force 322 kN...

Page 25: ...nchor 4 Dead End Chain Anchor 5 Welds Away From Chain Anchor 6 Limit Lever 5 2 1 4 3 6 12 13 14 15 16 17 1 Upper Hook 2 Hook Safety Latch 3 Silencer Section 4 Motor Section 5 Brake Section 6 Load Limi...

Page 26: ...nt STD W 2 6mm MAX W 2 8mm Above maximum for replacement 213 Cage Replace when there is a large or uneven play in the pin hole 201 202 204 205 206 208 209 210 212 First pinion First star gear First ri...

Page 27: ...tor STD L 40mm MAX L 42 8mm STD W 60mm MAX W 63mm Replace if any of the above dimensions exceed maximum wear Replace when it cracks or critical damage 250 Hook Dimensions STD L 60 0mm MAX L 61 2mm STD...

Page 28: ...AH35 CH REV3 SERVICE DATA Maintenance chart TMH 10T NO DESCRIPTION CHECK POINTS STD DIMENSIONS MAX FOR REPLACEMENT 201 First pinion STD W 1 75mm MIN W 1 5mm Below minimum for replacement 53 Rotor STD...

Page 29: ...2 MONTHS Heavily lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Al...

Page 30: ...oists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertical position when unloaded These may be as shown in section...

Page 31: ...lled The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6 hex is located on the left hand s...

Page 32: ...Motor Defective part in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Reassemble Valve bush Replace part Replace part Replace defective O ring gasket...

Page 33: ...parts in Motor Defective parts in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Adjust hose length or change hose dia and piping part Replace hose Rem...

Page 34: ...LY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an indep...

Page 35: ...her protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication s...

Page 36: ...r use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheel...

Page 37: ...tatic charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed...

Page 38: ...T CH is a 10 tonne chain hoist from Red Rooster Lifting This is part of our hook suspension air hoist range for lifting equipment applications in industry The new Red Rooster Lifting TMH series air ho...

Page 39: ...H 10T CH CROSS HAULING AIR HOIST C06 AH35 CH REV1 All measurements are in mm Information subject to change without notice DIMENSIONS HOIST MODEL TMH 10T CH WLL 10000 kg CHAIN FALLS 2 LIFTING SPEED WIT...

Page 40: ...ations like cross hauling to transfer loads from one hoist to another a formal work pack should be in place including a lift plan method statement and a risk assessment completed by a competent person...

Page 41: ...41 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 DRAWINGS AND PARTS LISTS...

Page 42: ...42 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 43: ...43 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 44: ...44 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 45: ...45 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 46: ...46 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 47: ...47 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 48: ...48 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3...

Page 49: ...imited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 Pendant VTP2M Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0...

Page 50: ...206P BS54 EMERGENCY STOP BUTTON 1 5 304P 8mm TO 6mm BANJO 4 6 P118 90 ELBOW 6mm 2 7 P112 4 WAY JUNCTION 1 8 301P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11...

Page 51: ...imited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 16...

Page 52: ...NG SCREW 4X20 6 2P 132105005 HEX SOCKET SET SCREW M5X5 4 2S 131109001 O RING S 3 HS90 2 2T 131103008 O RING S 10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGEN...

Page 53: ...53 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 ACCESSORIES...

Page 54: ...his ensures clean plant air and reduces noise levels In areas where you do not want the exhaust air oil to go freely into the atmosphere we can either pipe the exhaust air away to another room fit a f...

Page 55: ...55 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 ACCESSORIES...

Page 56: ...electrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture...

Page 57: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

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Page 59: ...59 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH35 CH REV3 LOG BOOK...

Page 60: ...IREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status...

Page 61: ...TION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check oper...

Page 62: ...R DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E...

Page 63: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTE...

Page 64: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...