background image

 

Description of the device 

 

 

 

Reflexomat XS — 02.16.2022 - Rev. A 

 

English  — 17 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there 
is a risk of burns and other injuries at the connection points, if pressurised 
hot water or hot steam suddenly escapes. 
• 

Ensure proper installation, removal or maintenance work. 

• 

Ensure that the system is de-pressurised before performing installation, 
removal or maintenance work at the connection points. 

 

 

 

Note! 
When installing the on-site safety valve, the operator must ensure that 
there is no danger during blow-off. 

 

 

Note! 
Equipment parts with a safety function in respect of water-side 
pressure limiting according to the Pressure Equipment Directive 
2014/68/EU and temperature limiting according to the Pressure 
Equipment Directive 2014/68/EU are not supplied.  
The operator is responsible for on-site provision of water-side pressure 
and temperature protection. 

 

4

 

Description of the device 

4.1

 

Description 

The Reflexomat XS is a mini-compressor system. The main usage areas are 
heating and cooling circuits. 
• 

An expansion vessel of 80 l nominal volume 

• 

The control unit is factory-installed on the expansion vessel. 

• 

All electric and air connections between control unit and primary vessel are 
pre-installed. 

 

4.2

 

Overview 

 

 

Control unit  
• 

Compressor 

• 

Controller 

 

Expansion line "EC"  

 

Weight measuring cell "LIS" 

 

Pressure gauge 

"RG" primary vessel  

 

 

 

 

4.3

 

Identification 

4.3.1

 

Nameplate 

The nameplate provides information about the manufacturer, the year of 
manufacture, the manufacturing number and the technical data. 

 

 

 

Information on the type plate 

Meaning 

Type 

Device name 

Serial No. 

Serial number 

min. / max. allowable pressure PS 

Minimum/maximum permissible 
pressure 

max. allowable flow temperature of 
system 

Maximum permissible flow temperature 
of the system 

Information on the type plate 

Meaning 

min. / max. working temperature 
TS 

Min./max. operating temperature (TS) 

Year of manufacture 

Year of manufacture 

max. system pressure 

Max. system pressure 

min. operating pressure set up on 
site 

Minimum operating pressure, set on-
site 

 

4.4

 

Function 

 

 

Make-up with water e.g. using "Fillcontroll Auto" / Servitec S 

Control unit 

Primary vessel as expansion vessel 

Pressure gauge 

WC  Make-up line 
PIS  Pressure sensor

 

SV 

Safety valve 

PV  Solenoid valve 
LIS  Weight measuring cell for level measurement 
EC 

Expansion line 

 

Expansion vessel 
A diaphragm divides the interior of the vessel into an air space and a water 
space. This prevents the ingress of atmospheric oxygen into the expansion 
water. The primary vessel is connected to the air side control unit and connected 
hydraulically to the system circuit. Pressure relief is provided on the air side by 
the "SV" safety valves of the vessel. 

 

Control unit 
The control unit comprises a "CO" compressor and the "Reflex Control Smart" 
controller. Via the primary vessel, the pressure is measured with the "PIS" 
pressure sensor and the water level with the "LIS" weight measuring cell and the 
values are then displayed via the app, 

 9.1 "Reflex Control Smart", 

 23. 

 

Maintaining pressure 
• 

If the water is heated, it expands and the pressure increases in the system 
circuit. If the pressure set at the controller is exceeded, the "PV" solenoid 
valve opens and discharges air from the primary vessel. Water flows from 
the system into the primary vessel and the pressure drops in the system 
circuit until the pressures in the system circuit and the primary vessel are 
the same. 

• 

The pressure in the system circuit drops when the water cools. When the 
pressure drops below the set value, the "CO" compressor cuts in and 
delivers compressed air into the primary vessel. This displaces water out of 
the primary vessel into the system circuit. The pressure in the system 
circuit rises. 

 

Make-up 
The addition of more water is controlled via the controller. The "LIS" weight 
measuring cell determines the water level and sends this value to the controller. 
This controls an external make-up. Water is directly added into the system circuit 
in a controlled manner by monitoring the make-up time and the make-up cycles.  

Cooke Industries - Phone: +64 9 579 2185   Email: sales@cookeindustries.co.nz   Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat XS

Page 1: ...od na obsluhu CZ origin ln n vod k obsluze PL T umaczenie instrukcji oryginalnej LV Ori in l lieto anas pam c ba LT Originali naudojimo instrukcija EE Originaalkasutusjuhendi t lge NL Originele bedien...

Page 2: ...s 20 6 4 1 Function 20 6 5 Power Supply 21 6 5 1 Terminal diagram 21 6 5 2 RS 485 interface 21 6 6 Installation and commissioning certificate 21 7 Commissioning 21 7 1 Requirements for initial commiss...

Page 3: ...ilure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to ob...

Page 4: ...tem pressure Max system pressure min operating pressure set up on site Minimum operating pressure set on site 4 4 Function 1 Make up with water e g using Fillcontroll Auto Servitec S 2 Control unit 3...

Page 5: ...ing capacity Up to approx 400 kW 5 2 Vessel Vessel without controller volume 80 l 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of...

Page 6: ...icient side and top clearance Install the vessel on a level surface Ensure a perpendicular and free standing position Ensure proper functioning of the LIS Filling level measurement sensor Do not attac...

Page 7: ...oller When the water level falls below the set value the external make up is activated 6 4 1 1 Make up without pump Reflexomat XS with Fillvalve 1 Reflexomat XS WC Make up line 2 Fillvalve LIS Weight...

Page 8: ...states Operating states of make up via solenoid valve Aggregate volume of the FQIRA contact water meter All messages 9 4 Messages 23 All entries in the error memory 6 5 2 1 Connecting the RS 485 inte...

Page 9: ...troller The following prerequisites must be met for automatic mode The device is filled with compressed air and water All required parameters are defined in the controller Press Auto for automatic mod...

Page 10: ...ashes in the event of a fault message 9 3 Default settings The device controller is shipped with the following default settings Other settings must be made during assisted commissioning using the Refl...

Page 11: ...l any leak in the air system Check functioning of PV air side solenoid valve Check functioning of compressor Service 06 Make up time 1 Auto LED lights up 5 Error LED lights up 3 Level LED flashes Set...

Page 12: ...s are the following correct settings Minimum operating pressure P0 9 1 Reflex Control Smart 23 Filling level measurement in the primary vessel Preparation 1 Switch to Automatic mode 2 Close the cap va...

Page 13: ...ure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance wit...

Page 14: ...e Nastaven zen odpov d m stn m podm nk m PL Potwierdzenie monta u i rozruchu Urz dzenie zosta o zamontowane i uruchomione zgodnie z instrukcj obs ugi Ustawienie sterownika jest zgodne z lokalnymi waru...

Page 15: ...tes Notas Notas Note Jegyzetek Bele ke Pozn mky Pozn mky Notatki Pastabos Piez mes M rkmed Notities Noter Notater Anteckningar Merkinn t Noti e Notlar Cooke Industries Phone 64 9 579 2185 Email sales...

Page 16: ...Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web...

Reviews: