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Installation 

 

 

 

Reflexomat XS — 02.16.2022 - Rev. A 

 

English  — 19 

 

2. 

Document any damage. 

3. 

Contact the forwarding agent to register your complaint. 

 

6.2

 

Preparatory work 

Condition of the delivered device: 
• 

Check all screw connections of the device for tight seating. Tighten the 
screws as necessary. 

Preparing the device installation: 
• 

No access by unauthorised personnel. 

• 

Frost-free, well-ventilated room. 
–  

Room temperature range: +5 °C to +40 °C. 

–  

Protect the device against direct effects of the weather. 

• 

Level, stable flooring. 
–  

Ensure sufficient bearing strength of the flooring before filling the 
vessel. 

• 

Filling and dewatering option. 
–  

Provide a DN 15 filling connection according to DIN EN 1717. 

–  

Provide an optional cold water inlet. 

–  

Prepare a drain for the drain water. 

• 

Electrical connection, 

 5 "Technical data", 

 18. 

• 

Use only approved transport and lifting equipment. 
–  

The load fastening points on the vessel must be used only as 
installation resources. 

 

 

Note! 
No transverse and longitudinal acceleration forces were allowed for 
when dimensioning the product. If installing in a seismic area 
(earthquake zone > 0.1 m/s² according to EN 1998-1), on-site safety 
measures must be implemented. 

 

6.3

 

Execution 

ATTENTION 

 

Damage due to improper installation 
Additional device stresses may arise due to the connection of pipes or system 
equipment. 
• 

Pipelines must be connected so there are no residual forces and 
torques and must be routed so they are free from vibrations. 

• 

If necessary, provide support structures for the pipelines or equipment. 

• 

If you have any questions, please contact Reflex After Sales & Service. 

 
Proceed as follows for the installation: 
• 

Position the device. 

• 

Create the water-side connections of the control unit to the system. 

• 

Create the interfaces according to the terminal plan. 

 
6.3.1

 

Locating the vessel 

Observe the following tips when siting the vessel: 

 

 

 

• 

All flange openings are inspection and maintenance openings. 
–  

Locate the vessel with a sufficient side and top clearance. 

• 

Install the vessel on a level surface. 

• 

Ensure a perpendicular and free-standing position. 

• 

Ensure proper functioning of the "LIS" Filling level measurement sensor. 
–  

Do not attach the vessel firmly to the floor. 

 

 

Note! 
The weight measuring cell is not resistant to water hammer; also it must 
not be painted. 

 
6.3.2

 

Connection to the facility system 

 CAUTION 

 

Risk of injury due to falls or stumbling 
Bruising caused by falls or stumbling over cables or pipes during installation. 
• 

Wear personal protective equipment (helmet, protective clothing, 
gloves, safety boots). 

• 

Ensure proper installation of cables and pipes between the control unit 
and the vessels. 

 

ATTENTION 

 

Damage to cables and pipes 
If cables and pipes are not routed professionally between tanks and the 
control unit, they may become damaged. 
• 

Route cables and pipes in a professional manner over the flooring. 

 

 

Note! 
Each vessel connection on the water side must be provided with a cap 
valve and a draining device (included in the scope). 

 
6.3.2.1

 

Water-side connection 

 

 

 

 

Water pipe 

 

SV  Safety valve 

Compressed air line 

 

PV  Solenoid valve 

Electrical cable 

 

PIS  Pressure sensor 

RG  Primary vessel 

 

AC  Compressed air line 

LIS  Filling level measurement 

 

EC 

Expansion line 

 
To ensure proper functioning of the "LIS" filling level measurement sensor, you 
must use the supplied hose to flexibly connect the primary vessel to the system 
circuit. 
The primary vessel has a protected shut-off device and a draining valve in 
the "EC" expansion line. 
Use points with temperatures between 0 °C and 70 °C to connect to the system 
circuit. This is the return in heating systems and the flow in cooling systems.  
At temperatures below or above 0 °C – 70 °C, you must install in-line vessels in 
the expansion line between the system circuit and the Reflexomat. 

 

 

Note! 
For details regarding the switching of Reflexomats or in-line vessels and 
the dimensions of the expansion lines, please see the planning 
documents. More information is also provided in the Reflex Planning 
Guide. 

 

Cooke Industries - Phone: +64 9 579 2185   Email: sales@cookeindustries.co.nz   Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat XS

Page 1: ...od na obsluhu CZ origin ln n vod k obsluze PL T umaczenie instrukcji oryginalnej LV Ori in l lieto anas pam c ba LT Originali naudojimo instrukcija EE Originaalkasutusjuhendi t lge NL Originele bedien...

Page 2: ...s 20 6 4 1 Function 20 6 5 Power Supply 21 6 5 1 Terminal diagram 21 6 5 2 RS 485 interface 21 6 6 Installation and commissioning certificate 21 7 Commissioning 21 7 1 Requirements for initial commiss...

Page 3: ...ilure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to ob...

Page 4: ...tem pressure Max system pressure min operating pressure set up on site Minimum operating pressure set on site 4 4 Function 1 Make up with water e g using Fillcontroll Auto Servitec S 2 Control unit 3...

Page 5: ...ing capacity Up to approx 400 kW 5 2 Vessel Vessel without controller volume 80 l 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of...

Page 6: ...icient side and top clearance Install the vessel on a level surface Ensure a perpendicular and free standing position Ensure proper functioning of the LIS Filling level measurement sensor Do not attac...

Page 7: ...oller When the water level falls below the set value the external make up is activated 6 4 1 1 Make up without pump Reflexomat XS with Fillvalve 1 Reflexomat XS WC Make up line 2 Fillvalve LIS Weight...

Page 8: ...states Operating states of make up via solenoid valve Aggregate volume of the FQIRA contact water meter All messages 9 4 Messages 23 All entries in the error memory 6 5 2 1 Connecting the RS 485 inte...

Page 9: ...troller The following prerequisites must be met for automatic mode The device is filled with compressed air and water All required parameters are defined in the controller Press Auto for automatic mod...

Page 10: ...ashes in the event of a fault message 9 3 Default settings The device controller is shipped with the following default settings Other settings must be made during assisted commissioning using the Refl...

Page 11: ...l any leak in the air system Check functioning of PV air side solenoid valve Check functioning of compressor Service 06 Make up time 1 Auto LED lights up 5 Error LED lights up 3 Level LED flashes Set...

Page 12: ...s are the following correct settings Minimum operating pressure P0 9 1 Reflex Control Smart 23 Filling level measurement in the primary vessel Preparation 1 Switch to Automatic mode 2 Close the cap va...

Page 13: ...ure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance wit...

Page 14: ...e Nastaven zen odpov d m stn m podm nk m PL Potwierdzenie monta u i rozruchu Urz dzenie zosta o zamontowane i uruchomione zgodnie z instrukcj obs ugi Ustawienie sterownika jest zgodne z lokalnymi waru...

Page 15: ...tes Notas Notas Note Jegyzetek Bele ke Pozn mky Pozn mky Notatki Pastabos Piez mes M rkmed Notities Noter Notater Anteckningar Merkinn t Noti e Notlar Cooke Industries Phone 64 9 579 2185 Email sales...

Page 16: ...Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web...

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