background image

Operation 

 

 

 

22 —  English  

Reflexomat XS — 02.16.2022 - Rev. A 

 

 

 

The "P

0

" minimum operating pressure is calculated as follows: 

P

0

 = P

st

 + P

D

 + 0.2 bar* 

Enter the calculated value in the start routine 
of the controller, 

 9.1 "Reflex Control 

Smart", 

 23. 

P

st

 = h

st

/10 

h

st

 in metres 

P

D

 = 0.0 bar 

for safety temperatures ≤ 100 °C

 

P

D

 = 0.5 bar 

for safety temperatures = 110 °C 

*Addition of 0.2 bar recommended, no addition in extreme cases 

 

7.3

 

Venting the vessels 

 CAUTION 

 

Risk of burns on hot surfaces 
Excessive surface temperatures on the compressor can result in skin burns. 
• 

Wear suitable personal protective equipment (safety gloves, for 
example). 

 

After setting the minimum operating pressure P

0

 in the assisted commissioning 

via the app, the primary vessel must be vented. Proceed as follows: 
1. 

Ensure that the cap valve is closed. 

2. 

Open the draining valve. 

3. 

In the app control panel, press on "Start". 

The "CO" compressor builds up the pressure required for venting. This pressure is 
0.4 bar above the set minimum operating pressure. The vessel’s membrane is 
acted on by this pressure and the water side in the vessel is vented. Close the 
draining valves of the vessel after the compressor has been automatically shut 
down. 

 

Note! 
Inspect all compressed air connections between the control unit and the 
vessel to ensure their leak tightness. Subsequently, slowly open all cap 
valves at the vessel to create the water-side connection to the system 
circuit. 

 

7.4

 

Filling the tanks with water 

Prerequisite for fault-free filling is a make-up pressure at least 1.5 bar above the 
final pressure "P

e

". 

• 

Without automatic make-up: 
–  

Use the draining valves or the system circuit to manually fill the 
vessel to approximately 30 % of the vessel volume, 

 6.4 "Make-up 

and degassing variants", 

 20. 

• 

With automatic make-up: 
–  

The vessel is automatically filled to 12% of its volume, 

 6.4 "Make-

up and degassing variants", 

 20. 

 

7.5

 

Starting Automatic mode 

Automatic mode can be set after initial commissioning. Start automatic mode at 
the control panel of the controller. 
The following prerequisites must be met for automatic mode: 
• 

The device is filled with compressed air and water. 

• 

All required parameters are defined in the controller. 

Press "Auto" for automatic mode on the control panel of the controller. 
• 

The "Auto" LED on the control panel illuminates to visually signal 
automatic mode. 

 

 

Note! 
Initial commissioning is completed and the device is in automatic mode. 

 

8

 

Operation 

8.1

 

Operating modes 

8.1.1

 

Automatic mode 

Use: 
After initial commissioning has been successfully completed 

 

Start: 
Press "AUTO". 

 

Functions: 
• 

In automatic mode, the controller monitors the following functions:  
–  

Maintaining pressure 

–  

Expansion volume compensation 

–  

Automatic make-up. 

• 

The "CO" compressor and the "PV" solenoid valve (optional) are regulated 
by the controller so that the pressure remains constant in a regulation 
range of ± 0.1 bar. 

• 

Faults are displayed on the control panel and in the app.  

 
8.1.2

 

Stop mode 

Use: 
Stop mode interrupts automatic mode and is a prerequisite for manual mode. 

 

Start: 
Press "Stop" on the controller. The Auto LED of the control panel goes out. The 
Stop LED lights up in yellow. 

 

Functions: 
Function monitoring is not performed in stop mode. 
The following functions are deactivated: 
• 

The "CO" compressor is switched off. 

• 

The "PV" solenoid valve is closed. 

 

 

Note! 
If stop mode is activated for longer than 4 hours, an error message 
appears on the device to signal an uncontrolled deactivation. This is also 
indicated in the Reflex Control Smart app. 

 
8.1.3

 

Manual mode 

Use: 
For testing and maintenance work 

 

Start: 
1. 

In the display, switch the system to stop mode. 

2. 

In the app, switch the system to manual mode. 
Setting 

 Maintenance 

 Manual mode 

3. 

Start manual mode. 

4. 

Select the desired function. 

 

Switch the function on and off by touching the corresponding button: 
• 

The button is highlighted white. The function is switched off. 

Press the desired button: 
• 

The button is highlighted green. The function is switched on. 

 

Functions: 
Manual mode allows you to select the following functions and to perform a test 
run: 
• 

Compressor 

• 

Solenoid valve 

• 

Make-up 

• 

Potential free group fault. 

 

Cooke Industries - Phone: +64 9 579 2185   Email: sales@cookeindustries.co.nz   Web: www.cookeindustries.co.nz

Summary of Contents for Reflexomat XS

Page 1: ...od na obsluhu CZ origin ln n vod k obsluze PL T umaczenie instrukcji oryginalnej LV Ori in l lieto anas pam c ba LT Originali naudojimo instrukcija EE Originaalkasutusjuhendi t lge NL Originele bedien...

Page 2: ...s 20 6 4 1 Function 20 6 5 Power Supply 21 6 5 1 Terminal diagram 21 6 5 2 RS 485 interface 21 6 6 Installation and commissioning certificate 21 7 Commissioning 21 7 1 Requirements for initial commiss...

Page 3: ...ilure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to ob...

Page 4: ...tem pressure Max system pressure min operating pressure set up on site Minimum operating pressure set on site 4 4 Function 1 Make up with water e g using Fillcontroll Auto Servitec S 2 Control unit 3...

Page 5: ...ing capacity Up to approx 400 kW 5 2 Vessel Vessel without controller volume 80 l 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of...

Page 6: ...icient side and top clearance Install the vessel on a level surface Ensure a perpendicular and free standing position Ensure proper functioning of the LIS Filling level measurement sensor Do not attac...

Page 7: ...oller When the water level falls below the set value the external make up is activated 6 4 1 1 Make up without pump Reflexomat XS with Fillvalve 1 Reflexomat XS WC Make up line 2 Fillvalve LIS Weight...

Page 8: ...states Operating states of make up via solenoid valve Aggregate volume of the FQIRA contact water meter All messages 9 4 Messages 23 All entries in the error memory 6 5 2 1 Connecting the RS 485 inte...

Page 9: ...troller The following prerequisites must be met for automatic mode The device is filled with compressed air and water All required parameters are defined in the controller Press Auto for automatic mod...

Page 10: ...ashes in the event of a fault message 9 3 Default settings The device controller is shipped with the following default settings Other settings must be made during assisted commissioning using the Refl...

Page 11: ...l any leak in the air system Check functioning of PV air side solenoid valve Check functioning of compressor Service 06 Make up time 1 Auto LED lights up 5 Error LED lights up 3 Level LED flashes Set...

Page 12: ...s are the following correct settings Minimum operating pressure P0 9 1 Reflex Control Smart 23 Filling level measurement in the primary vessel Preparation 1 Switch to Automatic mode 2 Close the cap va...

Page 13: ...ure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance wit...

Page 14: ...e Nastaven zen odpov d m stn m podm nk m PL Potwierdzenie monta u i rozruchu Urz dzenie zosta o zamontowane i uruchomione zgodnie z instrukcj obs ugi Ustawienie sterownika jest zgodne z lokalnymi waru...

Page 15: ...tes Notas Notas Note Jegyzetek Bele ke Pozn mky Pozn mky Notatki Pastabos Piez mes M rkmed Notities Noter Notater Anteckningar Merkinn t Noti e Notlar Cooke Industries Phone 64 9 579 2185 Email sales...

Page 16: ...Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web...

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