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U20/E21 Gas Insert Zero Clearance Kit

PARTS

Included with Kit:

1

Main Body Assembly (5 pieces)

1

Faceplate Top Insulation

1

Zero Clearance Top Louver Assembly

Sold Separately:     

(Rq)=Required

(Rq)

 1

402-918

Faceplate 40-1/4"W x 26-1/4"H
(1020mm W x 665mm H)
c/w faceplate trim.

(Rq)

 1

532-926

4"(102mm) Hearth Trim

INSTALLATION

GENERAL INFORMATION

This kit consists of factory built parts that require minimal
assembly to form the Zero Clearance box for the U20/E21
Gas Insert. The Zero Clearance box can then be fixed into a
framed combustible construction, and a standard "B-vent"
installed on the assembly for the required venting. The
insert can be installed later. The faceplate will normally
overlap on top of the finished wall. Using Kit# 530-936 you
can convert the U20/E21 Gas Insert models into highly
efficient heat producing Zero Clearance Fireplaces.

CLEARANCES TO COMBUSTIBLES

The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your
installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit.

Clearances to Combustibles for Insert

The minimum clearance from the side of the appliance
to a combustible side wall is 9 inches (229mm). See the
"Mantel Clearances" chart (Diagram 2) for the minimum
clearance from the bottom of the Top Faceplate to a
combustible mantel. The minimum height from the
bottom of the Top Faceplate to the ceiling is 36 inches
(914mm). See diagram 1.

Diagram 2: Mantel can be installed anywhere in the
shaded area or higher. Use the grid to determine
height and depth of mantle.

Example: a 6" deep mantle must be 9" above the
bottom of the top faceplate.

Note:

A non-combustible mantel may be installed

at a lower height if the framing is made of metal studs
covered with a non-combustible board.

Note: Ensure the paint that is used on the mantel and the
facing is "heat resistant" or the paint may discolour.

Diagram 1

Diagram 2

The Zero Clearance Kit
must be installed on a
flat, solid, continuous
surface (e.g. wood,
metal, concrete). This
may be the floor, or
raised up on a platform
to enhance its visual
impact.

NOTE: The specified '0' inch floor clearance means that
the top surface of the flooring material, i.e. carpeting, tile,
etc., must not extend above the bottom edge of the 4"
Hearth Trim.

Summary of Contents for Energy E21

Page 1: ...n adjustment alteration service or maintenance cancauseinjuryorpropertydamage Refertothismanual Forassistance or additional information consult an authorized installer service agency or the gas supplier FOR YOUR SAFETY Donotstoreorusegasolineorother flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performedbyanauthorizedinstaller service...

Page 2: ... Specifications 3 General Information 4 Parts 4 Clearances to combustibles 4 Locating Your Fireplace 5 Framing 5 Kit Assembly 6 Venting 7 Insert Installation 8 Optional Outside Combustion Air Supply Installation 9 Gas supply line 9 Electrical Supply 9 Faceplate Trim Installation 10 Zero Clearance Top Louver 11 Finished Facing Notes 11 ...

Page 3: ...ion in the United States Canada Australia and New Zealand as described in these Installation and Operating Instructions Check with your local building code agency before you begin your installation to ensure compliance with local codes including the need for permits and follow up inspections If any problems are encountered regarding code approvals or if you wish clarification on any of the instruc...

Page 4: ...elow after it is installed in the Zero Clearance Kit Clearances to Combustibles for Insert The minimum clearance from the side of the appliance to a combustible side wall is 9 inches 229mm See the Mantel Clearances chart Diagram 2 for the minimum clearance from the bottom of the Top Faceplate to a combustible mantel The minimum height from the bottom of the Top Faceplate to the ceiling is 36 inche...

Page 5: ...his unit is not approved for installation into a mobile home FRAMING 1 The trim kit allows for 1 2 13 mm of finish facing material The kit may be installed directly on and or against standard combustible building materials 2 Frame in the Zero Clearance box for the Kit with framing material Theframedopeningfortheassembledkitis29 3 4 756mm high x 30 25 768mm wide x 16 5 419mm 17 432mm includingdrywa...

Page 6: ...crew each side NOTE the Side flanges are on the outside Back flanges are on the inside 3 Lift the Back Side Assembly onto the Base position as shown in the diagram The Back and Sides rest on the Base with the Base flanges on the outside Fasten the Back to the Base 3 screws and the Sides to the Base 2 screws for each side 4 Attach the top assembly with the top flanges on the outside of the Sides an...

Page 7: ... masonry chimney To ensure proper flue sizing and operation it is recommended that the masonry chimney be lined with an approved aluminiumchimneylinerofthesamediameterasthe B Vent Make sure connection between B Vent andmasonryiscompletelysealed Fluepipeexposed to cold air should be insulated in a chase If condensation occurs a trap should be installed at bottom of flue Useamaximumoftwooffsets four...

Page 8: ...od slide plate is screwed in that it is the same height as the draft hood guides or it will not slide into position Note Donotoperateunitifdrafthoodisnotfastened in original position 5 Slide the gas insert in all the way back using the draft hood guides Draft hood must be in original position and replace the screw holding the draft hood 6 Make the final gas and electrical connections as per the In...

Page 9: ...22 mj h Propane 11 w c 21 000 Btu hr 2 74 kPa 22 mj h ELECTRICAL SUPPLY Provide 120 VAC 60 Hz in Australia and New Zealand 240 VAC 50Hz receptaclewithin24 610mm oftheleftsideoftheappliance not inside the Zero Clearance Cabinet Plug the cord on the appliance into the receptacle GAS SUPPLY LINE An authorized service person should install the gas line in accordance with all local building codes If co...

Page 10: ...t this point do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws 3 Using the trim clips provided join the left side trim with the ON OFF switch to the top trim See diagram 2 Connect the right side trim to the top trim 4 Place the trim on the assembled faceplate panels aligning the wire connections from the switches with the notch on the ...

Page 11: ...oles in the bottom left corner of the faceplate Note This faceplate and Hearth Trim Assembly replacesthestandardAssemblyasshown in the U20 E21 Installation Manual FINISHEDFACING NOTES Install finished facing surface of 1 2 13mm thickness on framing Drywall 1 2 13 mm thick can extend flush with the appliance on all three sides of the front face The height at which the mantle must be installed above...

Page 12: ...Printed in Canada ...

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