Regency Horizon HZ42STE-LP, Owners & Installation Manual

Page 1: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 918 944a Regency Horizon HZ42STE Gas Fireplace 09 12 13 Owners Installation Manual www regency fire com Tested by...

Page 2: ...the flick of a switch The model HZ42STE has been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace Regency Horizon Gas Inserts Benefits ...

Page 3: ...llation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This appliance comes equipped with a dedicated 8 Ground Lug for attachment of the ground wire...

Page 4: ...x 6 5 8 26 Unit Installation with Horizontal Termination 28 4 x 6 5 8 venting 28 Unit Installation with Horizontal Termination 29 Unit installation with Vertical Termination 30 4 x 6 5 8 venting 30 High Elevation Gas Line Installation 31 Pilot Adjustment 31 Gas Pipe Pressure Testing 31 886 S I T Valve Description 31 Aeration Adjustment 31 Battery on off switch installation 32 Wiring Diagram 33 Opt...

Page 5: ... chappement basse Grandeur de l injecteur D bit minimum selon D bit maximum selon l altitude Calorifique Calorifique é é é é é é 12 WC C E 2 98 kpa WC C E WC C E 19 500 Btu h 5 71 kW 24 500 Btu h 7 18 kW 10 2 49kPa 6 4 1 60kPa 53 DMS 0 4500 ft pi 0 1372m Minimum supply pressure Manifold pressure high Manifold pressure low Orifice size Minimum input Maximum input Altitude D E F A B C Side Walls A 8...

Page 6: ...ctly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspect...

Page 7: ...place 7 DIMENSIONS UNIT DIMENSIONS 18 7 8 479mm 15 381mm 36 1 2 927mm 12 7 8 327mm 1 1 2 38mm 36 914mm 48 3 4 1238mm 30 13 16 783mm 41 3 16 1046mm 3 76mm 1 1 2 38mm 48 11 16 1237mm 23 5 8 600mm 28 5 8 727mm 12 305mm 13mm 21 5 8 549mm ...

Page 8: ... in the absence of local codes with the current NationalElectricalCode ANSI NFPA70orCSA C22 1 Canadian Electrical Code 3 See general construction and assembly in structions The appliance and vent should be enclosed 4 This appliance must be connected to the speci fied vent and termination cap to the outside of the building envelope Never vent to another room or inside a building Make sure that the ...

Page 9: ...all switch supplied with the manualpackage Useofa decor switchcauses higher resistance which is a problem on gas fireplaces 12 Final check Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly and operation fully explained to customer LOCATING YOUR GAS FIREPLACE 1 When selecting a location for your fireplace ensure that the clearances are met a...

Page 10: ...ling NON COMBUSTIBLE REQUIREMENTS Flue Clearances to Combustibles Horizontal Top 3 Horiztonal Side 2 Horiztonal Bottom 2 Vertical 2 Passing through wall floor ceiling when firestop is used 1 1 2 F B E D A Installed Close to Floor G Clearance Dimension Measured From A Mantel Height min 13 330mm Top of Fireplace Opening B Sidewall on one side 8 203mm Side of Fireplace Opening C Ceiling room and or a...

Page 11: ...mm 16 5 419mm 13 5 343mm 16 5 419mm 13 5 343mm 9 1 2 241mm 9 1 2 241mm 13 5 343mm 16 5 419mm 2 0 12 6 4 8 10 Top of Fireplace Opening 0 14 To Unit Base 1 25mm 22 13 25 3 4 10 20 26 Combustible Material 2 0 12 6 4 8 10 Top of Fireplace Opening Standoff Metal Stud On Edge 0 14 Non combustible Facing 1 25mm 13 10 20 26 2 0 12 6 4 8 10 Top of Fireplace Opening 12 305mm 0 14 To Unit Base 1 25mm 21 1 2 ...

Page 12: ...extender on top of the deflector with 2 screws slide the extender until it touches the outside wall tighten screws to secure Extender can be adjusted to max 15 1 2 Nailing Strips Standoff UNIT ASSEMBLY PRIOR TO INSTALLATION TheStandoffsandNailingStripsmustbecorrectlypositionedandattached to the firebox before unit is slid into position STANDOFF ASSEMBLY The side top and rear standoffs are shipped ...

Page 13: ...with framing material IMPORTANT Vertical studs and the header must be metal Note Depending on the material used for finishing the nailing strips must be set ac cordingly so that the finished material is always at the 1 1 2 edge of the flange 4 If material such as brick stone etc extends past the faceplate depth when finishing around the faceplate the minimum opening dimensions noted below must be ...

Page 14: ...surement is noted with nailing strips top sides set as far forward on the firebox as possible The nailing strips can be adjusted back up to 1 on both sides to allow for varying thicknesses in non combustible material and wall finishes Finished material thickness includes non combustible material tile slate etc example framing 13 if 1 thick finishing material is used on both sides B C All studs are...

Page 15: ... diagrams refer to the following instructions 1 Remove the glass door 2 Remove the screws that hold the vent restrictor plate in place 3 Adjust the vent restrictor plate to the required vent restrictor position as per the diagrams shown 4 Once the vent restrictor plate is in the required position secure with screws VENT RESTRICTOR POSITION 3 4 1 1 4 2 1 2 3 SET 0 FACTORY SET THIS HOLE SETS THE VEN...

Page 16: ...nded above meter regulator assembly 36 90cm a J Clearance to service regulator vent outlet 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply inlet 3 91cm above if within 10 3m horizontally 72 1 8m 36 90cm b M Clearance above paved sidewalk or a paved driveway located on public ...

Page 17: ...djustable Length 3 10 Galvanized N A N A N A 4DAL N A TC 4DLT Adjustable Length 3 10 Black N A N A N A 4DALB N A TC 4DLTB Adjustable Length 7 Galvanized N A N A 4D7A N A N A N A Adjustable Length 7 Black N A N A 4D7AB N A N A N A Extension Pipe 8 1 2 Galvanized 46DVA 08A N A N A N A N A N A Extension Pipe 8 1 2 Black 46DVA 08AB N A N A N A N A N A Adjustable Length 12 Galvanized N A N A 4D12A N A ...

Page 18: ...n 36 N A N A N A N A N A TM 4ST36 Basic Horizontal Termination Kit A Disc 4DT HKA 4DHTK2 4DHTKA SV SHK N A Horizontal Termination Kit B 46DVA KHA Changed Components 4DT HKB 4DHTK1 4DHTKB SV HK N A Vertical Termination Kit Disc 4DT VKC 4DHTK 4DHTK SV FK N A FPI 946 506 P Vent Guard Optional for AstroCap 946 205 Vinyl Siding Shield for Riser Vent Terminal 510 994 Rigid Pipe Adaptor Must use with all...

Page 19: ...ns of vertical runs with horizontal terminations using one 45º and one 90º two 45o elbows equal to one 90o for direct horizontal runs with horizontal termination use only one 45º elbow Note Must use optional rigid pipe adapter Part 510 994 when using Rigid Pipe Venting Systems VENT RESTRICTOR SETTING Vent restrictor factory set no adjustment required unless otherwise indicated Refer to the Vent Re...

Page 20: ...exible outer liner Kit length 2 4 flexible inner liner Kit length 3 spring spacers 4 thimble 5 AstroCap termination cap 6 screws 7 tube of Mill Pac 8 plated screws 9 S S screws 8 x 1 1 2 drill point 946 515 4 Feet 946 516 10 Feet HORIZONTAL TERMINATIONS FLEX VENT 4 X 6 5 8 These venting systems in combination with the HZ42STE Direct Vent Gas Fireplace has been tested and listed as a direct vent he...

Page 21: ...Rigid Vent other than Simpson Dura Vent 3 screws must be used to secure rigid pipe to adaptor This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction withDuraventDirect Vent SelkirkDirect Temp AmeriVentDirect ICCExcel MetaFabventing and Security Secure Vent systems Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Intert...

Page 22: ...n 7 Max E 5 Max 9 Min 8 Max F 6 Max 11 Min 9 Max Restrictor Position Set 0 factory setting Restrictor Position Set 0 factory setting HORIZONTAL TERMINATIONS RIGID PIPE 4 X 6 5 8 The diagrams below shows examples of horizontal termination arrangements using one two or three 90o elbows two 45o elbows equal one 90o elbow 1 A maximum of three 90o elbows are permitted not including the starting 45o elb...

Page 23: ... Max 4 Min 5 Max C 4 Min 3 Max 6 Min 6 Max D 5 Min 4 Max 8 Min 7 Max E 6 Min 5 Max 10 Min 8 Max F 7 Min 6 Max 12 Min 9 Max Restrictor Position Set 0 factory setting Horizontal Venting with Two 2 90o Elbows One 90o elbow Two 45o elbows Option H V H H1 With these options maximum total pipe length is 30 feet with minimum of 8 feet total vertical and maximum 8 feet total horizontal Please note minimum...

Page 24: ...tor from Set 0 factory setting to Set 1 to Set 2 or Set 3 if required Note Must use optional flue adaptor when using Rigid Pipe Part 510 994 VENTING ARRANGEMENT FOR VERTICAL TERMINATIONS The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using one 90o elbows with Rigid Pipe Venting Systems for Natural Gas Two 45o elbows equal to...

Page 25: ...l as Simpson Dura Vent Direct Vent American Metal Products Ameri Vent Direct Vent Security Secure Vent ICC Excel Selkirk Direct Temp AstroCapTM is a proprietary trademark of FPI Fireplace Products International Ltd Dura Vent and Direct Vent are registered and or proprietary trademarks of Simpson Dura Vent Co Inc Roof Pitch Minimum Vent Height Feet Meters flat to 7 12 2 0 61 over 7 12 to 8 12 2 0 6...

Page 26: ...ipe length is 30 feet with minimum of 6 feet total vertical and maximum 6 feet total horizontal Please note minimum 1 foot between 90o elbows is required A 2 Max 2 Min B 3 Max 3 Min C 4 Max 4 Min D 5 Max 5 Min E 6 Max 6 Min Restrictor Position Set 0 factory setting Restrictor Position Set 0 factory setting VERTICAL TERMINATIONS RIGID PIPE 4 X 6 5 8 Two 45o elbows equal to one 90o elbow Maximum of ...

Page 27: ...ese options max total pipe length is 30 feet with min of 11 feet total vertical and max 7 feet total horizontal Please note min 1 foot between 90o elbows is required Option V H H1 V V1 A 2 Min 3 Max 4 Min B 3 Min 4 Max 6 Min C 4 Min 5 Max 7 Min D 5 Min 6 Max 8 Min E 6 Min 7 Max 9 Min F 7 Min 8 Max 10 Min Withtheseoptions max total pipelengthis30feetwithmin of 10 feet total vertical and max 8 feet ...

Page 28: ...withthe3suppliedscrews drilling pilot holes will make this easier 4 Levelthefireplaceandfastenittotheframing using nails or screws through the top and side nailing strips Diagram 1 Note For best results and optimum performance with each approved venting system it is highly recommended to apply Mill Pac sealant supplied to every inner pipe connection Failuretodosomayresult in drafting or performanc...

Page 29: ...can be adjusted for 2 x 4 or 2 x 6 walls 5 Slip the assembled liner and termination assembly through the thimble making sure the termination cap faces up there are markings on the cap that show which wayis up This will position the termination cap with proper down slope for draining water Fasten the cap to the outer wall with the 4 supplied screws 6 Pull the centre inner and outer flex liner out e...

Page 30: ...nections are in the fully twist locked position and sealed 5 Cut a hole in the roof centered on the small drilledholeplacedintheroofinStep2 Thehole shouldbeofsufficientsizetomeettheminimum requirements for clearance to combustibles of 1 1 2 Slip the flashing under the shingles shingles should overlap half the flashing as per Diagram 3 6 Continue to assemble pipe lengths Note If an offset is necess...

Page 31: ...rom improperly setting the aeration controlsisNOTcoveredunderwarranty GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas sup ply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pressures over 1 2 psig The manifold pre...

Page 32: ...FBC and battery pack up and out 3 Disconnect connector from battery holder and remove from tray battery holder is attached by Velcro to tray 4 Install 4 AA batteries reconnect the connector to the battery pack and put back onto Velcro strip 5 Locate the Green and White from the DFBC module wire harness connect the spade connectors from the On Off switch Green to Black and White to White 6 Reinstal...

Page 33: ...nto the battery holder must be removed The AA batteries in the receiver now operate the unit Having AA batteries in both the battery holder and receiver will damage the gas valve Electrical Connection Alternative Scheme B Power at Switch Wall Junction Box Speed Control Switch with lead wires Wire Nuts 14 AWG wire Wire Clamp 120 Volts 60 Hz Copper Ground White Neutral Black Hot Wire Black White Gro...

Page 34: ...34 Regency Horizon HZ42STE Gas Fireplace INSTALLATION OPTIONAL ACCENT LIGHTING WIRING DIAGRAM L1 Wall Mounted Switch Receptacle in Unit L2 Hot Neutral Optional Accent Lights ...

Page 35: ...e female end tagged DC Supply on wiring harness in unit 2 Locate FCM COM connector on the Remote wire harness see manual for location in unit 3 Plug in wire adaptor to FCM COM connector be careful not WR GDPDJH HQGV 7KLV RQO WV RQH ZD R 1RW RUFH LQ ZURQJ ZD 3 Plug AC adaptor into 120V wall outlet or into 120V receptacle if LQVWDOOHG LQVLGH WKH JDV UHSODFH UHER 4 Neatly tuck any loose AC Power Adap...

Page 36: ...te control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Chooseaconvenientlocationonthewalltoinstall the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermo stat Wire Table 2 See optional remote control instruction manual for detailed instructions GT GTM REMOTE FEATURES GTMF NOT OFFE...

Page 37: ...r to access to DFBC battery pack tray 2 Lift DFBC and battery pack up and out 3 Disconnect connector from battery holder and remove from tray battery holder is attached by Velcro to tray 4 Remove the 4 AA batteries if installed reconnect the connector to the battery pack and put back onto Velcro strip 5 Locate the DFC wire from the receiver wire harness and connect to the DC supply wire from the D...

Page 38: ...Green and White wires from the DFBC module wire harness connect the spade connectors from the receiver wire harness TH Green to DFBC Green and TH TP White to DFBC White 6 Locate the DFC wire from the receiver wire harness and connect to the DC supply wire from the DFBC 7 Remove the hi lo knob from the valve head if installed by removing 2 screws as shown below Ensure diaphragm is removed 8 Install...

Page 39: ...st behind and to the left of the valve on the HZ42E and to the right of the valve on the HZ42STE 14 Install the receiver in the wall or if that is not possible to the tray 15 HZ42E Only Manoeuvre the tray into the base of the unit using the stops to guide how far back the tray sits HZ42STE Only Manoeuvre the tray into the two L brackets on the backside of the front wall of the unit base HZ42E Only...

Page 40: ...aims for damage after installation will not receive consideration Black Enamel panels must be inspected for scratches and dimples prior to installation All claims to be recorded at this time Claims for damage after installation will not receive consideration To protect the finish during installation and handling cotton gloves MUST be worn at all times while handling the panels even when Use a hair...

Page 41: ...see below Plug Wiring Light Diffuser Amber Glass 7 Remove bottom cover Bottom cover 10 Feed the plug wiring through the opening in the middle of the firebox secure light assembly mounting plate with 4 screws use screws from cover plate HZ42ST Accent Light Assembly Kit 586 959 1 910 814 Plug wiring gasket 4 910 997 Halogen Bulb 4 940 363 Amber Glass 1 Light Assembly Includes gaskets x 4 1 918 829 I...

Page 42: ...ce gasket over the inside perimeter of the light diffuser box 15 From outside the firebox Install light assembly box and gasket into opening created from the removal of the cover plates open end up as shown below 16 Secure the light diffuser in place with the 4 screws set aside from the cover plates 17 Slide amber glass into light diffuser to reinstall 18 Install bulb into socket end of assembly N...

Page 43: ...t end of the diffuser and separate the 2 parts as shown below 3 Pull out light diffuser BULB REPLACEMENT 1 Slide out bottom faceplate panel see step 3 from previous page 2 Remove 4 screws securing light diffuser mounting plate 6 Reverse steps 3 through 1 5 Replace bulb Note Oils from hands will shorten the life of the bulbs do not handle bulbs with bare hands 21 Repeat steps 12 20 to install the 3...

Page 44: ... and will void the warranty BURNER PACKAGES Unit Glass Crystals Stones Spa Ceramic Volcanic E18 5lbs 5lb Glass 70 spa stones or 1 Box Volcanic stones GF900C AUS 10lbs 2lbs burner 8lbs firebox 10 lb Glass 32 Volcanic Stones HZ54E 3 lbs 1 lb Glass 2 packages 140 Spa Stones 2 lb Glass 35 Ceramic Stones or 2 lb Glass 40 Volcanic Stones HZ42 HZ42E 2 lbs 1 lb Glass 1 package 70 Spa Stones HZ42ST HZ42STE...

Page 45: ... PTO30 PTO60 Plateau Series Glass Crystals shown on Burner and Firebox Floor For Units HZI390E HZI540E DO NOT block pilot area with glass crystals Optional Spa Stones Glass Crystals shown on burner For Units HZ54E HZ42ST HZ42STE HZI234E HZ42 HZ42E HZ30E Natural River Pebbles shown surrounding the a Horizon Burner Glass Crystals shown surrounding the Burner ...

Page 46: ...eplates and flush glass doors see unit manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Ensure glass crystals are installed on the burner HZ42STE 2lbs 5 Locate and install paper templates on both sides of firebox base as shown below Front and back paper templates in position 6 Install Log 1 on the far left side ...

Page 47: ...ration see unit manual for setting 15 Reverse Steps 2 and 1 8 Install on burner use template to determine the final position 9 Repeat the procedures in Steps 7 and 8 to assemble and install Logs 5 6 on the other side of the unit 10 Install Log 7 line up pin locator with pin on Log 3 as shown below Line up other end of Log 7 with template 11 Install Log 8 line up pin locator with pin on Log 5 Line ...

Page 48: ...or simply hook the top door flange onto the top of the unit and swing the door towards the unit Diagram 1 Note Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit See Diagram 2 2 With the door in proper position secure with 3 screws in locations shown in Diagram 3 Diagram 2 Diagram 3 Diagram 1 ...

Page 49: ...ate installs on the unit with 2 slides These slides are located in the bottom of the unit already installed within the outer slide The inner slides need to be removed to install them on the brackets Glass Door Faceplate 3 Pull out inner slide from the outer slide 4 Push done on the black lever on the outside of the inner slide this will release the inner slide Pull inner slide completely out from ...

Page 50: ... the unit See inset Push in until flush with upper faceplate Screw locations Top of lower faceplate HZ42 install slider on this side of the bracket HZ42 Install slider with flat side facing outward secure with 2 screws in locations shown HZ42ST install slider with flat side facing inwards secure with 2 screws in locations shown 7 Secure each bracket with 4 screws in locations shown below 8 Install...

Page 51: ...eater is part of the paintcuringprocess Toensurethepaintisprop erly cured it is recommended you burn your fireplace for at least four 4 hours the first time When first operated the unit will release an odour caused by the curing of the paint and the burning off of any oils remaining from manufac turing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room fo...

Page 52: ...on service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier AVERTISSEMENT Quiconque ne respecte pas à la lettre les instructions dans la présente notice risquede déclencher un incendie ou une explosion entraînant des dommages d...

Page 53: ...uct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 ChecktheVentingSystemforcorrosioninareas that are exposed to the elements These will appearasrustspotsorstreaks andinextreme cases holes These components should be replaced immediately 2 Remove the Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Checkforevidenc...

Page 54: ...down to room temperature 2 Turn off the gas supply to the unit 3 Removethefaceplatebyliftingitupofftheglass door 4 Removetheglassdoor seemanualfordetailed instructions a Remove the 3 screws shown below at the bottom of the glass door b Swing the door out 45o from the bottom and lift up and out Faceplate Glass Door ...

Page 55: ...y lifting up and out 6 Remove burner by removing 2 screws 7 Slide burner away from the pilot and lift out 4 Remove the glass door a Remove the 3 screws shown below at the bottom of the glass door b Swing the door out 45o from the bottom and lift up and out Faceplate Glass Door Aerial View of the burner shown ON OFF Connector Wires 8 Disconnect the ON OFF connector wires from the valve Screw locati...

Page 56: ...56 Regency Horizon HZ42STE Gas Fireplace MAINTENANCE 10 Partially lift out valve tray 11 Disconnect the inlet gas line and remove the valve assembly 12 Replace the valve assembly and reverse steps ...

Page 57: ... way pilot hood 910 432 Pilot tube 911 013 Wire Harness Incl IP CP switch 8 904 593 Orifice 40 NG 904 345 Orifice 53 LP 9 948 484 Slide Hinge 911 012 Ignition Board DBC 904 658 Inlet Gas Flex Line SS 430 011 Flue Collar Gasket 586 047F Relief plate door 586 048 Plate Relief Gasket 586 089 Valve Tray Gasket 430 011 Inner Flue Collar Gasket 586 017F Flue Restrictor Plate 586 016F Gas line cover 586 ...

Page 58: ...aceplate Brushed Stainless 946 671 Cobalt Blue Glass Crystals 946 672 Natural River Pebbles 946 673 White River Pebbles 946 674 Ceramic Spa Stones 946 690 GT Proflame Surefire Remote Control 946 691 GTM Proflame Surefire Remote Control 946 693 GTM NG Surefire Modulator 946 694 GTM LP Surefire Modulator 911 028 GTM Surefire Wire Harness 910 576 Cover Wall Mount white 910 572 Receiver GTM SIT w Batt...

Page 59: ...t be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of Regency to charge for larger higher priced repla...

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