Regency ULTIMATE U37, Owners & Installation Manual

Page 1: ... appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas sup plier call the fire department FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 918 529b MODELS U37 NG1 Natural Gas U37 LP1 Propane ULTIMATE U37 Rear Ve...

Page 2: ...igned to provide you with all the warmth and charm of a woodstove at the flick of a switch The models U37 NG1 and U37 LP1 of this series has been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructio...

Page 3: ...red Home Installations Sites and Com munities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada This appliance installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN...

Page 4: ... Vertical Termination with Co linear Flex System 17 Converting Class A Metal Chimney or Masonry Chimney to Direct Vent System 18 Converting Masonry Chimney 19 Conversion from NG to lp 20 Gas Connection 22 High Elevation 22 Aeration Adjustment 22 Log Set Installation 22 Door Installation 24 Gas Pipe Pressure Testing 24 Louver Installation 25 Wall Thermostat 25 Optional Remote Control 25 Final Check...

Page 5: ...TTE ÉTIQUETTE Model Modele U37 NG1 Listed GRAVITY DIRECT VENT WALL FURNACE Certified for Certifiée pour CANADA AND U S A Tested to CGA 2 17 M91 ANSI Z21 88b 2003 CSA 2 33b 2003 REPORT NO 476 1846 00 Oct 2000 MAY BE INSTALLED IN MANUFACTURED MOBILE HOMES AFTER FIRST SALE FACTORYEQUIPPEDFORNATURALGAS ModelU37 NG1 Min supply pressure 5 0 WC C E 1 24Kpa Manifold pressure High 3 8 WC C E 0 947Kpa Manif...

Page 6: ...bove grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unle...

Page 7: ...OF THE APPLIANCE BE KEPT CLEAN DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHENTHEY ARE IN THE SAME AREA AS THE APPLI ANCE TODDLERS YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE...

Page 8: ...contact with it 5 This appliance must be connected to the speci fied vent and termination cap to the outside of the building envelope Never vent to another room or inside a building Make sure that the vent is fitted as per the instructions starting in the Venting section 6 Inspecttheventingsystemannuallyforblockage and any signs of deterioration 7 Venting terminals shall not be recessed into a wal...

Page 9: ...o stabilize CAUTION Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensurepropergroundingusingthe 8ground lug provided 3 Appliance must be anchored to the floor with the supplied anchoring...

Page 10: ...nterline of the regulator J Clearance to service regulator vent outlet min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply inlet min 72 1 8m 3 91cm above if within 10 3m horizontally M Clearance above paved sidewalk or a paved driveway located on public property min 84 2 1m N...

Page 11: ...by com bustible surfaces is 1 1 4 inch Be sure to check the vent termination clearance requirements from decks windows soffits gas regulators air supply inlets and public walkways as specified inthe ExteriorVentTerminalLocations section and in your local building codes The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney servin...

Page 12: ...A N A N A N A Adjustable Length 3 10 Galvanized N A N A N A 4DAL N A TC 4DLT Adjustable Length 3 10 Black N A N A N A 4DALB N A TC 4DLTB Adjustable Length 7 Galvanized N A N A 4D7A N A N A N A Adjustable Length 7 Black N A N A 4D7AB N A N A N A Extension Pipe 8 1 2 Galvanized 46DVA 08A N A N A N A N A N A Extension Pipe 8 1 2 Black 46DVA 08AB N A N A N A N A N A Adjustable Length 12 Galvanized N A...

Page 13: ... 46DVA KHA Changed Components 4DT HKB 4DHTK1 4DHTKB SV HK N A Vertical Termination Kit Disc 4DT VKC 4DHTK 4DHTK SV FK N A FPI 946 506 P Vent Guard Optional for AstroCap 946 205 Vinyl Siding Shield for Riser Vent Terminal 510 994 Rigid Pipe Adaptor Must use with all rigid piping 946 208 P Vent Guard Optional for Riser Vent Terminal 640 530 P Riser Vent Terminal 946 523 P AstroCap Horizontal Cap 946...

Page 14: ...uiredforyour installation To set the Vent restriction as indicated in the diagram simply loosen the screws and push the ventrestrictorplatetothecorrect position Tighten the screws If using a Rigid Pipe Venting Sys tem a rigid pipe adaptor 640 994 is required Rigid Pipe Adapter ThisproducthasbeenevaluatedbyIntertekfor using a Rigid Pipe Adaptor in conjunction with DuraventDirect VentGS SelkirkDirec...

Page 15: ...determine if wall studs are in the way when the venting system is attached If this is the case you may want to adjust the location of the unit 2 Assemble the desired combination of pipe andelbowtotheapplianceadapterwithpipe seamsorienteddown Offsetthepipeseams as double seams in one place will cause the outer pipe to take an oval shape Kit comes complete with 18 of straight vent 6 5 8 dia black ou...

Page 16: ... the screw heads are hidden on the final installation NOTE For best results and optimum performance with each approved venting system it is highly recom mended to apply Mill Pac sealant supplied to every inner pipe con nection Failure to do so may result indraftingorperformanceissuesnot coveredunderwarranty Silicone red RTV is optional Hint Apply sealant to female end c Before connecting the vent ...

Page 17: ... the chimney See the Venting Ar rangements chart in the Rigid Pipe Venting Vertical Terminations section for minimum and maximum flue lengths See chart below for minimum distances from roof Periodically check that the vent is unrestricted Masonry chimneys may take various contours which the flexible liner will accommodate However keep the flexible liner as straight as possible avoid unnecessary be...

Page 18: ...e secured in place and sealed before installing a Direct Vent system within the chimney If the appliance shuts off during operation contactaqualifiedservicepersontodetermine if a negative pressure and or leaky chimney condition exists Do not operate the appliance until the problem is corrected Diagram 1 Diagram 2 Approved for US Installations Only The use of an existing chimney as an air intake is...

Page 19: ...echimneytooutthrough the wall Cut a piece of 4 flex to this length the flex should already be extended to its nominal length 5 Connect the 4 flex liner to the Top Adaptor Part 985K using 3 sheet metal screws Diagram 2 6 Feed the 4 flex liner through the Flashing into the chimney Continue to feed the liner out through the opening in the masonry wall 7 SecuretheTopAdaptortotheFlashing Use 3 sheet me...

Page 20: ... 3 4 Pan Head 2 904 553 Screw 8 x 1 2 Type B Black Oxide 1 910 073 Spark Generator Battery Holder 1 910 074 Spark Generator Switch C W Wire 1 910 078 Battery Size AA Energizer En91 2 910 199 Clip Wire Holder 1 910 903 Wire Fan To Power Cord Ground 30 in 904 781 Velcro Hook Black 904 782 Velcro Hook Black Installation of LPG Conversion Kit 1 Shut off the gas supply 2 Open the front door and careful...

Page 21: ...rse steps 4 1 Fig 2 13 Flip the screw Fig 3 Fig 4 Fig 3 14 Using the Allen wrench as shown in Fig 4 rotate the screw clockwise until snug do not overtighten 11 Insert a 5 32 or 4mm Allen wrench into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until it is free and extract it 12 Check that the screw is clean and if necessary remove dirt WARNING Do not over tighten the screw ...

Page 22: ...nwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the embers on the left and right sides of the firebox base GAS CONNECTION The gas connection is a 3 8 NPT 90o elbow The gas line can be rigid pipe or to make in stallation easier use a listed flexible connector and or copper tubing if allowed by local codes Since some municipalities have additional local codes i...

Page 23: ...in Center Log F 02 47 over Log E 02 45 and across the cutout on Log A 02 65 11 Position notch in Front Right Log G 02 48 on Log F 02 47 and push the bottom right edge against the bracket on the burner tray G 02 48 12 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any blockage of the burner...

Page 24: ...plasticprotectivecoating from the glass 6 Test the seal around the door by placing a piece of paper between the unit and the door close the door and try to pull the paper out If it slips out easily then the door is not properly sealed Tighten or loosen the latch by turning the latch catch inward or outward See diagram 3 Note The door latch may require adjust ment as the door gasket material compre...

Page 25: ...sure that the flame does not carbon First allow the unit to burn for 15 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer OPTIONAL REMOTE CONTROL UsetheRegency RemoteControlKit approved for this unit Use of other systems may void your warranty The remote control kit come...

Page 26: ...he fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous opera tion WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should ...

Page 27: ...ance Thisisperfectlynormal due to the fact that there are various gauges and types of steel used within your appliance Listedbelowaresomeexamples Allarenormal operatingsoundsandshouldnotbeconsidered as defects in your appliance Blower Regency gasappliancesusehightechblowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will incre...

Page 28: ... call the fire department C Us try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water E Thisappliance needs fresh a...

Page 29: ...sened LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation Note Imp...

Page 30: ...ners are glued to center glass 6 Remove glass from extrusions When re moving center glass leave white insulation in place Installing Glass 1 Install both center and side glass onto extrusions as per diagram 2 Place glass assembly into door frame 3 Install retainers by placing 1 drop of glue where previously glued and put in place 4 Install side retainers 5 Install door catch plate 6 Install the 24...

Page 31: ...n can only be ac cessed from the backofthestove 3 Unclip the black and white wires from the fan mo tor 4 Lift fan off of the WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut orremovethegroundingprongfrom this plug...

Page 32: ...lace 11 Carefully lift the burner tray assembly out Be careful not to tear gaskets when lifting out the valve tray these gaskets seal the valve from the exterior of the firebox 12 To replace the burner tray assembly simply reverse these instructions 5 Disconnect the DC spark generator wires from the valve 4 Remove the screw that holds the DC spark generator wires in place on the valve DC SPARKER B...

Page 33: ...525 Side Panel Door Assy Left Side 21 560 031 Side Panel Door Hinge 23 904 258 Side Panel Door c w Hook Magnet 24 948 255 Door Latch 25 Flex Pipe 3 ID 26 Clamp for Flex Pipe MAIN ASSEMBLY Part Description Part Description 27 910 233 Thermodisc 28 Mounting Bracket Thermodisc 29 Air Deflector 30 680 019 Rear Panel 31 630 021 Fan Access Panel 32 730 565 Firebox Baffle 33 640 520 False Top Assembly 38...

Page 34: ...bly Natural Gas 680 576 P Valve Assembly Propane 60 910 478 Valve S I T NG LP 66 910 038 Pilot Assy S I T 3 Flame NG 910 039 Pilot Assy S I T 3 Flame LP 904 240 37 Orifice N G 904 390 52 Orifice Propane 936 170 Orifice Gasket 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 71 730 528 Rear Bracket Assembly 75 730 935 Log Set 78 730 550 Burner Assy NG LP 80 260 565 Air Shutter Gear Assembly Female ...

Page 35: ...old Mitred Door Complete 730 926 Black Mitred Door Complete 730 932 Gold Wrap Door Complete 730 928 Gold Panel Door Complete 101 650 920 Door Gasket Kit 105 Ceramic Paper 106 940 323 P Side Glass 107 936 243 Glass Gasket 108 940 322 P Centre Glass 111 Door Frame Fibre Paper 112 750 015 Door Glass Extrusion 208 940 325 P Wrap Glass Not available as a replacement part ...

Page 36: ...36 U37 1 Regency ULTIMATE Rear Vent Direct Vent Freestanding Gas Stove NOTES ...

Page 37: ...U37 1 Regency ULTIMATE Rear Vent Direct Vent Freestanding Gas Stove 37 NOTES ...

Page 38: ...38 U37 1 Regency ULTIMATE Rear Vent Direct Vent Freestanding Gas Stove NOTES ...

Page 39: ...he distributor or agent Transportation Prepaid if requested It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evalu ated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Regency product FPI will not be liable for result...

Page 40: ..._____________________________________ Printed in Canada Regency fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assur ance Team carefully inspects each unit thoroughly before it leaves our door Fireplace Products International Ltd is pleased to extend this Lim ited Lifetime Warranty to the original purchaser of a Regency Product See the insi...