background image

8

board. For this anchor type also the rail 

fi

 tting height can 

be adjusted.

Installation

•  Remove roo

fi

 ng in places where anchors shall be 

fi

 tted 

(Fig. 5). The distance “a” between anchors is de

fi

 ned 

in Fig. 2. 

•  Cut the counter batten used for fastening the waterpro-

o

fi

 ng membrane.

•  Prior to the installation itself, use an underlay for 

anchors according to the thickness of battens and 
counter battens so that the anchors installed do not 
hinder proper positioning of the roof tiles.

•  Screw the adjustable aluminum anchor to a rafter and 

move it in the groove horizontally so that it doesn’t 
hinder proper positioning of the roof tile. If a 

fi

 xed 

stainless steel anchor is used, its position shall be 
adjusted before faastening.  

•  Fit all the other roof anchors in the same way.
•  When installing roof anchors, maintain a direction 

parallel to the roo

fi

 ng (horizontal).

2.1.3 Installation with roof anchors for shin-
gle or metal roofs

•  Depending on the number of collectors, measure and 

calculate the positions for 

fi

 ting roof anchors (Fig. 2). 

Such places shall be selected for mounting where an-
chors can be fastened suf

fi

 ciently into the roof frame 

(rafter or similar). 

• Prior to 

fi

 tting the anchor, apply suitable silicone putty 

on the contact surface (adjacent to the roo

fi

 ng) in or-

der to prevent water leaking, or possibly use a sealing 
method recommended by the roo

fi

 ng manufacturer.

•   Simply lay the anchor onto the roof tiles and fasten it 

with stainless-steel bolts. 

If the roo

fi

 ng is made of e.g. copper or zinc-pla-

ted iron, then the anchor contact surface shall be 
isolated using suitable underlay (rubber). Other-
wise there is a risk of contact corrosion.

2.1.4 Installation using bolts for fi tting rails 
onto a roof

This method of installation is preferably used for roofs of 
bitumen corrugated sheets like Gutta or Onduline etc., or 
for corrugated eternit or metal sheets.  

Installation:

•  Depending on the number of collectors, locate the 

places for drilling holes and installing bolts into the ro-
o

fi

 ng (Fig. 6e). Pre-drill 6 mm diam. holes into a rafter 

or another massive wooden roof element for the bolts. 

Holes should be always drilled in the crest 
of the roo

fi

 ng wave, not in its valley, to avoid 

leakage.

counter 
batten

rafter

roof
battens

waterproofing membrane

        

a

 

•  The bolt shall be screwed into a rafter or another 

massive wooden roof element (see 2.2.3) using spa-
nner No. 7. 

•  After screwing the bolt in, put on the rubber seal (Fig. 

6e) and using a washer and nut, seal the drilled hole. 

•  Then mount the U-shaped bracket  (Fig. 9) on the 

bolt, between two nuts with a serrated washer. 

•  Then M8 bolt with 

fl

 oating head (for rails) shall be 

mounted into the other end of the bracket. First insert 
the 

fl

 oating head into the groove of the rail, and then 

tighten the bolt together with the rail to the  U-shaped 
bracket using a nut and a serrated washer.

Fig. 5: Fitting an auxiliary board and roof anchors

Fig. 6: A place for mounting a roof anchor on a 
rafter - detail

Summary of Contents for KPG1-ALC

Page 1: ...1 1 Solar System with KPG1 ALC Collectors EN v 1 4 Installation and Operation Manual...

Page 2: ...interconnecting 16 6 Temperature Probe Positioning 18 7 Pump Station 19 8 Expansion Vessel Sizing and Working Pressure Calculation 20 8 1 Expansion vessel sizing 20 8 2 Calculation of a system workin...

Page 3: ...ly con sult the fastening method with a structural statics expert During installation the collectors and accessories shall be handled carefully Defects caused by improper hand ling or DIY installation...

Page 4: ...owing chart by the roof type and roofing material Supports and struts for flat roof installation Code Triangle support strut 15 11979 Triangle support strut 25 10975 Triangle support strut 45 6859 Str...

Page 5: ...m 6949 4 M8 nut for the rails 4 pcs 6 pcs 8 pcs 10 pcs 6925 5 M8 16 bolt with allen head 4 pcs 4 pcs 4 pcs 4 pcs 6926 6 Retaining side bracket 4 pcs 4 pcs 4 pcs 4 pcs 10522 10 Retaining bracket betwe...

Page 6: ...pcs 13695 22 mm nipple blind 2 pcs 2 pcs 13696 Nipple 3 4 M M thick wall 4 pcs 2 pcs 6970 3 4 FF elbow brass 1 pcs 1 pcs 10192 T piece in brass 3 4 FFF 1 pcs 7180 X piece in brass 4x 3 4 F 1 pcs 7184...

Page 7: ...boards can be inserted approx distance between boards 1600 1800 mm For roof tiles just shifting them upwards in the length of the auxiliary board is sufficient see Fig 4 Fit the auxiliary boards to ba...

Page 8: ...r Simply lay the anchor onto the roof tiles and fasten it with stainless steel bolts If the roofing is made of e g copper or zinc pla ted iron then the anchor contact surface shall be isolated using s...

Page 9: ...45 150 7 5 e Roofing bolt for rail fastening RIGHT 10 30 mm Fig 8 Right anchor position with roof tiles c Roof anchor of stainless steel or zinc plated steel for pantiles a Stainless steel anchor on...

Page 10: ...the bottom rail 2 brackets per collector Insert the retaining brackets into the bottom rail about 100 mm from the collector edge Lay the first collector carefully on the rails and align it in the bra...

Page 11: ...en the nuts More on this in chapter 5 Hydraulic Connection Continue mounting further collectors in the same way see page 14 48 6 7 5 For passing the connection pipes through a roof e g ventilation til...

Page 12: ...cs 10 pcs 12 pcs 6925 6 M8x16 stainless steel bolt allen head 4 pcs 4 pcs 4 pcs 4 pcs 4 pcs 6926 7 Retaining side bracket 4 pcs 4 pcs 4 pcs 4 pcs 4 pcs 10522 11 Retaining bracket between 2 collectors...

Page 13: ...bow 1 pcs 1 pcs 10192 T piece in brass 3 4 FFF 1 pcs 7180 X piece in brass 4x 3 4 F 1 pcs 7184 3 4 plug gasket brass for code 7628 1 pcs 7954 1 2 3 4 F M brass hex nipple 1 pcs 6964 Single sheath 7x8...

Page 14: ...es cca 350 mm D2 2 4 4 1660 mm T strut base rails L strut D1 Fig 15 Aligning the rails and mounting the first triangular support Assemble the triangular supports that come partially screwed together F...

Page 15: ...ular supports is similar to that of roof anchors in Fig 2 and the last support shall be located about 350 mm from the ends of both rails After fitting the strut and other supports kip the entire struc...

Page 16: ...e first one maintaining a sufficient gap Then put the threaded fittings on both the upper and lower outlets and push the collector to the already mounted one until stop Hold the fitting with a spanner...

Page 17: ...kit for landscape installation code 14134 All solar components must be carefully and safely sealed and must be made of material resistant to glycol and temperatures up to 160 C For connection piping...

Page 18: ...TIONING Tab 1 Recommended pipe diameters AV23 Flow rate regulator with indicator 2 12 l min 3 4 3 8 air discharge valve and 3 8 ball valve up to 160 C Fig 24 Variants of non typical connections Place...

Page 19: ...0 C No shut off valve shall be installed between a safety valve and collectors Fig 26 Solar Pump Station 1 2 3 4 5 6 7 8 9 10 1 Ball valve on flow line red frame thermometer 0 120 C dial with check va...

Page 20: ...ssure in a solar system bar h height from a pressure gauge to the middle of a col lector field m Adjust the pressure by discharging solar liquid after the pressure test is done 8 3 Calculation of expa...

Page 21: ...from the fluid see pic 29 A ball valve shall be always installed under the automatic air vent valve so that the automatic air vent can be clo sed after the system commissioning Solar liquid leaks can...

Page 22: ...ct the filling pump hoses set the circulation pump s to the highest speed and repeat switching on and off to air bleed the system an air free pump works almost noiselessly watch the system pressure an...

Page 23: ...hecked Once a year preferably during a sunny day it is necessary to check the working order and tight fastening of the collectors verify the system tightness and pressure incl pressure in the expansio...

Page 24: ...22 mm 0 8 mm absorber tube material copper absorber tube dimension 12 8 mm 0 5 mm solar absorptance 94 2 emmisivity 5 2 max working pressure 10 bar max working temperature 120 C stagnation temperature...

Page 25: ...v ztr ta kolektoru KPG1 ALC Collector power output in zero point for G 1000 W m2 is 1839 W Momentary collector efficiency over the aperture area for 1000 W m2 insolation Temperature difference between...

Page 26: ...26 84 70 6 1 1 2151 2010 70 1212 1170 21 21 22 15 CONNECTION DIMENSIONS...

Page 27: ...eck pipe insulation Check the proper flow rate Check temperature probes Check the quality of antifreeze liquid with a refractometer Check the heat carrier pressure replenish if necessary Check the con...

Page 28: ...28...

Page 29: ...the service action This Service Action has been carried out by an authorized servicing company Date of Service Action Name of the servicing company Address of the servicing company Name of the servic...

Page 30: ...30...

Page 31: ...31...

Page 32: ...32 02 2015 REGULUS spol s r o Do Kout 1897 3 143 00 Praha 4 http www regulus eu E mail sales regulus cz Your service...

Reviews: