Rekluse TorqDrive Clutch Pack, Installation & User Manual

Page 1: ...h basket for damper and or spring rotational play Dampers springs should not be loose The rubber dampers in the basket assembly will still wear and will eventually break down This is a normal wear item that is usually evident by notching of the basket from the OE friction disks Since the basket sleeves prevent notching the basket and dampers should be inspected periodically This is done best with ...

Page 2: ...een filter inspection process after break in could cause motor oil delivery failure which can result in motor failure serious injury or death Following the installation of a new set of friction disks there will be a short break in period during which the friction disks will wear in somewhat Following this wear in period it is vital to inspect the oil screens and or oil filter x Soak new friction d...

Page 3: ... 2018 Rekluse Motor Sports Rekluse Motor Sports Inc customerservice rekluse com INSTALLATION USER S GUIDE TorqDrive Clutch Pack Doc ID 191 2847A Revision 091020 ...

Page 4: ...CE 11 Disk inspection examples 12 NEED ADDITIONAL HELP 15 OVERVIEW This guide shows you how to replace your OE Original Equipment or stock clutch pack with your new Rekluse TorqDrive clutch pack This clutch pack is designed specifically for your bike The following parts are replaced OE drive plates OE friction disks INSTALLATION TIPS Read the separate included Safety Information document before op...

Page 5: ...ng the clutch This makes working on the clutch easier and eliminates the need to drain the oil Catch any fuel that may drain from the bike Use the torque values listed in the instructions Otherwise use the torque specifications found in your OE service manual For optimal clutch performance Rekluse recommends using fresh clean oil that meets JASO MA oil rating requirements This clutch pack is not l...

Page 6: ...ou can also visit our website at www rekluse com support for a full parts fiche illustration and part numbers DISASSEMBLE THE CLUTCH 1 Soak the Rekluse friction disks in new oil for at least 5 minutes Make sure the friction disks are coated on both sides 2 Lay the bike on its left side Catch any fluids that might drain into a suitable container 3 Remove the OE clutch cover Set aside It will be reu...

Page 7: ...e bolts aside They will be reused 5 Remove the OE pressure plate Note Throw out washers can stick to the back of the pressure plate Be sure to reinstall any throw out washers back onto the throw out 6 Remove the clutch pack OE pressure plate OE pressure plate bolts and cups Throw out OE Spring and hold down ring ...

Page 8: ...sks are marked with a small colored dot This mark is used for processing and can be ignored Some OE basket have half slots at the top of the basket tangs Rekluse products require the entire clutch pack be installed into the MAIN deeper basket slots Do not use the half slots See the following picture for reference ...

Page 9: ...d basket tang faces can cause the sleeves to break Do not use baskets that have been filed machined or modified on the tangs Replace basket if necessary Failure to inspect the basket and replace if necessary could result in death serious injury and or property damage Note If the basket is notched or worn Rekluse recommends replacing it with a Rekluse Billet Clutch Basket available for most models ...

Page 10: ... Doc ID 191 2847A Doc Rev 091020 Inspect your OE center hub and pressure plate flanges for excess wear If wear is visible use a drop gauge to verify that the wear across the flange does not exceed 005 12mm ...

Page 11: ...slightly above or below the top of the basket 2 If the Setup Sheet located at the back of the manual shows that your bike model reuses the judder spring reinstall only the judder spring cupped side up 3 Install the Rekluse clutch pack The clutch pack varies depending on the bike model See the Setup Sheet located at the back of the manual for the proper clutch pack configuration 4 Reinstall the pre...

Page 12: ...ke or vehicle damage injury and or loss of life 5 Torque the pressure plate bolts in small increments in a star pattern to OE specifications 6 Install the supplied clutch cover spacing gasket if included in your kit If none is supplied simply reuse your OEM sealing gasket Reinstall the clutch cover then reinstall the cover bolts 7 Lightly tightening the cover bolts in a star pattern Torque the bol...

Page 13: ...or clutch debris and clean or replace if necessary TROUBLESHOOTING Clutch Drag Cold Drag Only If drag occurs only while the bike is cold oil is the most likely cause Be sure to warm up the bike before riding racing Use of new or lighter weight oil can help to minimize cold drag Hot and Cold Drag Check for any warped steel drive plates or frictions in the clutch pack or other signs of wear caused b...

Page 14: ...isks Keep up with regular oil changes as per the bike manufacturer s recommendations Clutch performance and longevity depend on clean oil For optimal clutch performance Rekluse recommends using fresh clean oil that meets JASO MA oil rating requirements Repeat the break in procedure anytime you replace the friction disks Always soak friction disks in new oil for at least 5 minutes before installing...

Page 15: ...ifferent than pictured Normal Heat High Heat Excessive Heat Blue Black Friction Disks Due to the dark color of the friction material the friction disks will appear almost black as soon as they are put in oil During inspection look for glazing of the friction material Glazing will appear shiny and feel like glass even after oil is cleaned from the friction disk Not all friction disks look the same ...

Page 16: ...Pg 14 Doc ID 191 2847A Doc Rev 091020 Normal Friction Glazed Friction ...

Page 17: ...26 0659 Technical Support Contact Technical Support for questions related to product installation tuning and performance Hours Monday thru Friday 8 00 a m 5 00 p m Mountain Time zone Email tech rekluse com Customer Service Contact Customer Service for additional product information orders and returns Hours Monday thru Friday 8 00 a m 5 00 p m Mountain Time zone Email customerservice rekluse com ...

Page 18: ... PP 0 PP 0 1 7 6 783 6 7 7 0 180 5 6 5 37 21 48 17 7 6 7 6 9 2 8 5 6 7 5 86 2 8 5 635 1 5 86 5 7 21 6 PP 7254 5 9 5 7 21 6 PP 67 5 9 3 7 PP 67 5 9 3 7 PP 5 1 1 5 2 6 2 5 86 20 3 ...