Remak AERO MASTER XP 04, Installation And Operating Instructions Manual

Page 1: ...Air Handling Units AERO MASTERXP 05 2018 INSTALLATION AND OPERATING INSTRUCTIONS...

Page 2: ...rential waste disposal We recommend metal parts be scrapped and other parts be disposed of in accordance with separated waste regulations Further information can be found in the AeroMaster Catalogue a...

Page 3: ...inner hexagon bit size 7 BN 31522 length 75 mm to assemble and disassemble the panels Panels which are expected to enable occasional service access to the internal built in assemblies are provided wit...

Page 4: ...a fork lift truck or a crane If lifted by a crane spacer bars must be inserted between the lifting wires to protect the unit from being damaged If the unit section without a base frame is handled for...

Page 5: ...Size RHE Width D Length C XP 04 770 876 310 970 1086 310 XP 06 1070 1128 310 1320 1380 310 XP 10 1320 1380 310 1470 1360 310 1670 1560 310 XP 13 XP 17 1470 1360 310 1670 1560 310 1820 1710 310 XP 22...

Page 6: ...vertical position Any tilting may damage the rotor s evenness If the section dimensions exceed the height of the truck it is necessary to cover it with an additional tarpaulin All undivided rotary hea...

Page 7: ...is completed using corner irons secured with M10x25 screws see figure 10 Using the XPSSSxxDR connecting kit Each section connection is fitted with connecting nodes with a labyrinth system which sets t...

Page 8: ...ng Other designs of covering roofs can be delivered upon agreement with the manufacturer Material needed for the covering roof installation Sealant included in the delivery Roof screws 6 5 x 18 includ...

Page 9: ...r s rotor If this is not enabled by the air handling unit assembly arrangement the air handling assembly must be designed so that the heat exchange can be pushed out from the air handling assembly Att...

Page 10: ...ion Air flow direction cooler right hand version Air flow direction cooler right hand version Inlet Outlet Inlet Table 2 dimensions of water heat exchangers Dimensional series Connection of VO 1 4 row...

Page 11: ...ng valve 3 Inlet outlet valve 4 Safety valve 5 Expansion tank 6 Pressure gauge 1 2 1 2 1 2 1 2 Air flow direction cooler right hand version Air flow direction cooler right hand version Series Number o...

Page 12: ...The thermo contacts must be connected as shown in the wiring diagram The service switch delivered as an optional accessory separately is not installed on the unit The service switch connection must b...

Page 13: ...y converter data settings have been set by the manufacturer U1 U2 PE svorky nap jen jednof zov ho motoru 1f 230V 50Hz K1 K2 thermistor clamps PE N L power supply clamps of the single phase motor 1f 23...

Page 14: ...verter data settings have been set by the manufacturer Frequency converter power supply controlled by the three phase frequency inverter except Danfoss FC051 frequency inverter IP21 up to 0 75 kW Modb...

Page 15: ...heater XPNE P 90 126 kW U1 V1 W1 PE N clamps of power supply for first section of electric heater 3f 400V 50Hz U2 V2 W2 PE N clamps of power supply for second section of electric heater 3f 400V 50Hz...

Page 16: ...ed Check whether all M C components are installed and connected Electric Wiring Check the proper wiring of all individual electrical components of the air handling unit according to the corresponding...

Page 17: ...r operating staff qualifications and training a nomenclature list of personnel authorized to operate the air handling device Detailed emergency and accident instructions to be followed by the operatin...

Page 18: ...10 parts dishwashing liquid 45 parts Isopropanol 45 parts water pH 5 9 Do not use cleaners containing active chlorine Steam cleaning equipment max 50 C When high pressure cleaning equipment is used t...

Page 19: ...vice Regulations Table 6 Taper Lock collet tightening torques 1008 1108 1210 1610 1615 2012 2517 3020 3030 Taper Lock 3525 3535 4030 4040 4535 4545 5040 5050 5 6 5 6 20 20 20 30 50 90 90 Utahovac mome...

Page 20: ...influence on the fan operation Estimated mechanical service life of bearings installed in the ADH RDH Nicotra fans is 40000 hours providing the fans were selected considering their operating limits th...

Page 21: ...and damage the copper pipes Figure 28 Filter insert releasing Table 7 Bag compact and paper board filters dimensions mm and number G3 G4 filters M5 F7 F8 F9 filters Replacement bag filter kit 535x495...

Page 22: ...lamping bars Figure 30 Old textile removal Figure 31 New textile insertion Figure 32 Interlacing and stretching Figure 33 Installation finishing Figure 34 Proper installation check 22 Insert air filte...

Page 23: ...et A special 40 nozzle for sensitive surfaces must be used Maximum allowed water pressure is 100 bars When cleaning avoid any mechanical or chemical damage to the plate heat exchanger Checking the Rot...

Page 24: ...c engine transmission and lubricating oils 16 02 06 metal and aluminium parts insulating material other items from disabled devices 15 02 03 filtering materials 16 02 15 electrical parts dangerous ite...

Page 25: ...electrical parts mineral wool etc It is advisable to hire a provider specialized in the waste disposal of these materials Basic Data SN EN 60439 1 Classification One chamber covered case equipped with...

Page 26: ...tection of built in devices min IP20 Protection of the XPRJ and XPRF sections against dangerous contact of live parts is ensured by a removable cover guard which is accessible after opening the servic...

Page 27: ...n depending on the XP unit size All interconnections of the distribution board and installed ele ments must be made using intact double insulated cables which must be properly dimensioned for the give...

Page 28: ...ies Lead the main power supply cable harness dimensioned for the total input current of the air handling unit to the main switch terminal box on the section panel Check the completed wiring Check the...

Page 29: ...e This section can be delivered for indoor as well as for outdoor use The burner and triple safety thermostat of the outdoor version are protected by covers A burner operated in an outdoor environment...

Page 30: ...Up The gas heater is a special gas device which is characterized by a special activation procedure commissioning After completing the air handling unit installation it is necessary to place a separat...

Page 31: ...n of the heat exchanger block The heat plate heat exchanger section is delivered without the plate exchanger bypass damper or bypass sheets installed Bypass sheets Sealing Plate exchanger Bypass dampe...

Page 32: ...ces and connecting frames see figures 4 5 6 Fix bypass sheets into the space between top panels and ex changer use 4 8 x 16 self tapping screws see figure 1 Seal with silicone sealant Slide the drop e...

Page 33: ...air flow oppose each other The flushing chamber is always situated on the inlet air side behind the heat exchanger If ordered and for an additional charge the heat exchanger can be fitted in the fact...

Page 34: ...0 VD 50Hz connection with the supplied frequency inverter 3 230 VY 50Hz Commissioning Before the first start up perform the following checks the rotor and exchanger s frame alignment Check the rotor f...

Page 35: ...er capacity through the heat exchanger is stopped too So heat exchanger antifreeze protection can be resolved as follows By rotor speed control using a step less controlled frequency inverter and a te...

Page 36: ...Rotor Centring This procedure summarizes the minimum requirements for the heat exchanger rotor centring The following conditions must be met The heat exchanger rotor is axially attached to the frame...

Page 37: ...anger Section tightening belt Figure 9 Supporting the rotor using a tightening belt Run the tightening belt under the heat exchanger rotor and attach it to both frame braces Pulling the belt shorten i...

Page 38: ...2 m pallet On customer request we can deliver suitable pallets for section platforms larger than 0 8 1 2 m or the customer can make his own pallets of suitable dimensions himself 1 b A section withou...

Page 39: ...e reason the fixed feet of some sections or transport blocks may also be disassembled in the factory The customer will install the adjustable or fixed feet himself Recommended Installation Procedure T...

Page 40: ...side panels of size 1000 mm or more Figure 1 Overall view of mountet transport brace Step 1 Remove the screws and washers Figure 2 deassembly of screws and washers Step2 Remove the brace Cover the ri...

Page 41: ...XPSSSxxDR internal When ordering this set it is necessary to specify its type XPSSSxxDR xx specifies size of XP product and number of conections e g XPSSS06DR 2 pcs The connecting set is installed on...

Page 42: ...re is reduced or lost because of belt breakage or motor failure overheating thermo contact opening during the backup mode the air handling unit will be switched to STOP mode which will be signalled ac...

Page 43: ...0 300 400 800 770 XP 10 875 1650 280 1820 2100 3400 150 300 400 960 1040 DUCT CONNECTION DIMENSIONS P1 P2 P3 P4 Large opening Narrowed opening Auxiliary chamber Internal damper mm XP 04 500 450 350 45...

Page 44: ...damper with actuator Bypass damper with actuator Mixing damper only swimming pool version Heat recovery block of the plate heat exchanger Water heater 1R to 4R with antifreeze protection Cooler Water...

Page 45: ...verter Damper actuator SR Damper actuator SR Pressure di erence sensor Damper actuator SR Pressure di erence sensor Damper actuator Delivery to the site The unit can be dispatched disassembled into in...

Page 46: ...of filter inserts Figure 3 Replacement of filter inserts DIMENSIONS AND NUMBERS OF FILTER INSERTS Filter size Filtration class Filter dimensions Numbers of filtration inserts Kit designation XP 04 G4...

Page 47: ...connecting frame The connecting frame is always equipped with though holes on one side while the holes on the other side are fitted with riveted nuts All the screws are accessible from inside the unit...

Page 48: ...bly for XP 04 XP 06 and XP10 Figure 5 Removal of filter insert equipped with a solid frame XP04 XP10 1 1 2 2 2 2 3 3 Filter assembly for XP 13 XP 17 XP 22 and XP 28 XP 13 to XP 28 filter assemblies ca...

Page 49: ...n from REMAK a s Zubersk 2601 Ro nov pod Radho t m Czech Republic These Installation and Operating Instructions are the sole property of REMAK a s The up to date version of this document is available...

Page 50: ...REMAK a s Zubersk 2601 756 61 Ro nov pod Radho t m tel 420 571 877 778 fax 420 571 877 777 email remak remak eu internet www remak eu 55R08070428...