Remington 500V, Operating Instructions Manual

Page 1: ...tool This manual should always accompany the tool and be transferred with it upon change of ownership Operating Instructions POWDERACTUATEDTOOL MANUFACTURERS INSTITUTEINC G 029 A N I N DEPENDENT LABOR A T O R Y T E S T I NG FOR PUBLIC SA F E T Y G 028 Power Pro Semi automatic Model 500V 482 1 ...

Page 2: ...s 28 Application Chart 29 Warranty Back Cover Power Fastener Recommended Approved Goggles Muzzle Guide Barrel Assembly Trigger Maximum 3 Spall Shield REMINGTON Power Pro Semi automatic Model 500V The Remington Power Pro Model 500V is designed for use with Remington 27 caliber power load strips and Remington power fasteners which are no longer than 3 Remington power fasteners are manufactured from ...

Page 3: ... that the operator of this tool on a job site be thoroughly trained and certified for competence prior to operating this tool For certification procedures call DESA Specialty Products Technical Services Department 1 800 858 8501 or visit www desatech com U S A or 1 905 826 8010 Canada 1 ALWAYShandlethetoolasifitwereloaded Beforestartingwork checkthatthetool is unloaded and the muzzle is clear NEVE...

Page 4: ...and post appropriate warning signs on job sites 1 NEVER place your hand over the muzzle Accidental discharge can cause serious injury HANDLING THE TOOL 2 NEVERplaceyourfingeronthetriggeruntilthetool smuzzleisagainstthework surface 5 ALWAYS make sure the work area is clean from loose material and debris G 018 G 018 ...

Page 5: ...wder actuated tool and power loads in a locked container Keep power loads of different power levels in separate containers 5 If the tool is dropped inspect for damage and repair it before continuing to work NEVER use a damaged tool 6 ALWAYS take precaution to maintain your balance while operating a powder actuated tool POWDER LOADS POWD LOAD G 018 G 018 Continued ...

Page 6: ...Test is performed by using a hammer to test drive the particular power fastener to be used into the material If the point penetrates easily the material is too soft If the point becomes blunt the material is too hard If the material fractures cracks or shatters the material is too brittle Test fastenings can be made if the material shows a clear fastener impression and the fastener point is not bl...

Page 7: ... hardened steel Materials of this type tend to shatter and create hazards from flying particles 4 NEVER drive power fasteners into thin or easily penetrated materials unless it is backed by concrete or steel When in doubt such as when base material is concealed conduct a Center Punch Test See page 6 Check continually to avoid fastening into unsuitable material especially in older buildings 5 DO NO...

Page 8: ...oncrete less than three times as thick as the intended fastener penetration within 3 of the edge within 3 of another power fastener or within 3 of a failed power fastener 3 3X 1X 8 When fastening into masonry walls always drive into horizontal mortar joints never into vertical mortar joints BE CAREFUL A poorly laid joint may permit too much penetration and or unsatisfactory holding power G 018 OPE...

Page 9: ...ll the trigger If the tool still fails to fire hold the tool firmly against the work surface for another 30 seconds before advancing the power load strip Use remaining loads in strip Discard power load strip into water or oil WATER 3 ALWAYS use the spall shield when driving directly into concrete or steel Always wear goggles 4 NEVER use a powder actuated tool in an explosive or flammable atmospher...

Page 10: ...l Always use test fastenings to determine the correct power load level and the tool s power indicator setting see Power Loads and Power Indicator Setting page 13 IMPORTANT Purple level 6 power load strips will not function in model 500V tool Start YELLOW POWER LEVEL 4 GREEN POWER LEVEL 3 RED POWER LEVEL 5 G 018 G 018 3 NEVER use power loads in firearms 5 A color blind person must take extra precau...

Page 11: ... the power load strip before removing the power fastener 8 Never pry a power load out of the strip Prying can discharge the load causing serious injury See Troubleshooting Guide page 26 Never attempt to reload used strips G 018 7 Never use common nails or other materials as fasteners Remington Power Fasteners are manufactured from special steel and heat treated to produce a very hard yet ductile f...

Page 12: ...have the power fastener point protrude through the concrete NOTE Concrete needs to cure for 28 days before maximum fastening holding power will be achieved WHY A POWER FASTENER HOLDS IN STEEL Holding power in steel depends on the elasticity of the steel The steel pushes back on the shank of the power fastener Drop a marble into water the water parts the marble continues down the water closes back ...

Page 13: ... level needed for a given application can be found in the application chart on page 29 For a given power load level always start with the lowest power indicator setting on the tool If the first test fastening does not penetrate to the desired depth increase the tool s power indicator setting until a proper fastening is made IMPORTANT Damage to the tool will result if the above instructions are not...

Page 14: ...arrel stops 3 Select the proper power level of power load strips and power indicator setting see Power Loads and Power Indicator Setting page 13 Always insert power load strips through bottom of handle Push power load strip in until even with bottom of handle NOTE Failure to start with the proper power level and power set tingcanresultinover drive condition and will result in damage to tool See pa...

Page 15: ...ll the trigger If the tool still fails to fire hold the tool firmly against the work surface for another 30 seconds before advancing the power load strip Use remaining loads in strip Discard power load strip into water or oil WATER 6 Grasp muzzle cap and slide barrel forward rapidly until it stops Push barrel assembly back into tool to the closed position This advances the power load strip and res...

Page 16: ...g 1 18 452220 Piston Ring 1 19 SF901208 Muzzle Cap 1 20 TA4087 Plastic Buffer 5 Pack 1 21 SF901105 Transfer Pin 1 22 SF901104 Push Pin 1 23 SF901100 Outer Liner Assembly 1 24 301013 Ball Detent 1 25 SF901106 Annular Spring 1 26 306012 Key Stop 1 27 SF901200 Barrel 1 28 SF901213 Power Adjustment Pin and Ring 1 29 SF901403 Spring 1 30 454037 Firing Pin Spring 1 31 454100 Firing Pin Assembly Includes...

Page 17: ...leaning and Maintenance Clean tool after each days use Disassemble and clean the barrel assembly with the wire brush provided with tool Notice Do not attempt to clean power load strip channel with wire brush Apply good quality penetrating lubricant spray such as WD 40 sparingly and wipe dry Parts List 500V ...

Page 18: ...embly using moderate force from barrel see Figure 4 3 Firmly grip and pull barrel assembly from the outer liner assembly 4 Unscrew muzzle cap 5 Pull plastic buffer out of muzzle cap see Figure 3 Figure 3 Separating Barrel Assembly from Housing Muzzle Cap Plastic Buffer Barrel Assembly Piston Figure 4 Removing Piston Assembly from Barrel Figure 1 Rotating Annular Spring to Uncover Key Stop 2 Push k...

Page 19: ...ressure should be kept on the assembly at all times while loosening screws to avoid loosing parts 2 Pull rear pad and power indicator assembly out of housing see Figure 6 Figure 6 Removing Rear Pad and Power Indicator Assembly Screws Rear Pad and Power Indicator Assembly Housing Figure 7 Removing Rocker Arm Assembly from Housing Rocker Arm Spring Rocker Arm Pin Rocker Arm Assembly D REMOVING ROCKE...

Page 20: ...mbly see Figure 9 4 Remove transfer pin and push pin from outer liner assembly see Figure 9 Figure 8 Removing Sear Figure 9 Removing Firing Pin Guide Firing Pin Assembly Sear Spring Transfer Pin and Push Pin Figure 10 Removing Trigger and Pawl Assembly Housing Firing Pin Guide Sear Sear Spring Push Pin Firing Pin Assembly F REMOVING TRIGGER AND PAWL ASSEMBLY 1 Slide trigger out of housing see Figu...

Page 21: ...ing Baffle I REMOVING OUTER LINER ASSEMBLY FROM HOUSING 1 Grasp outer liner assembly and firmly pull from housing WARNING Always unload a powder actuated tool before disassembling replacing barrel cleaning or assembling A INSERTING OUTER LINER ASSEMBLY 1 Firmly push outer liner assembly into housing see Figure 14 Figure 14 Inserting Outer Liner Assembly Tool Assembly Continued Screws Cover Advance...

Page 22: ...sing Advance Pin C REPLACING ADVANCE BAR 1 Place advance bar and spring into housing see Figure 16 2 Secure advance bar by inserting the advance pin through the housing advance bar and spring 3 Place cover onto housing and align holes Insert screws into cover and tighten with 3mm hex wrench see Figure 16 Figure 17 Replacing Trigger and Pawl Assembly D REPLACING TRIGGER AND PAWL ASSEMBLY 1 Assemble...

Page 23: ...e the outer liner assembly and firing pin assembly so that the sear can pass easily through all three see Figure 19 3 Depress sear spring with sear and slide the sear and firing pin guide toward the front of the tool F REPLACING ROCKER ARM ASSEMBLY 1 Place rocker arm assembly with rocker arm spring attached into housing The rocker arm assembly will sit on top of the firing pin guide 2 Pushrockerar...

Page 24: ...Handle Pad Assembly Figure 23 Inserting Piston Assembly into Barrel Piston Assembly Barrel G ATTACHING REAR PAD ASSEMBLY 1 Push the rear pad and power indicator assembly onto housing aligning screws with holes in housing 2 Holding pressure on rear pad and indicator assembly tighten screws with 3mm hex wrench Note Rear pad and power indicator assembly is spring loaded Pressure should be kept on the...

Page 25: ...g Barrel Assembly from Housing Muzzle Cap Plastic Buffer Barrel Assembly Piston Outer Liner Assembly Figure 25 Replacing Key Stop Key Stop Annular Spring Key Stop Figure 26 Rotating Annular Spring to Cover Key Stop 5 Insert key stop into slot on outer liner assembly see Figure 25 6 Push stop towards front of tool see Figure 25 7 Rotate annular spring until key stop is covered see Figure 26 ...

Page 26: ...ages 18 21 Replace all dam aged or missing parts Replace piston or piston ring or take tool to your distributor Change to next lower power indi cator setting and or power load level see page 13 or use next longer length fastener Remove barrel assembly see pages 18 21 Replace other parts if damaged Replace advance bar or springs Clean tool Notice Do not at tempt to clean power load strip channelwit...

Page 27: ...hase Iffaultymaterialsorworkmanshipcauseddamage wewill repairorreplaceproductwithoutcharge Note Normalwear misuse abuse neglect or accidental damage is not covered under warranty NON WARRANTY SERVICE If product requires service return it to nearest Authorized Service Center Repairs will be billed to you at regular repair list prices For additional Service Center or warranty information call 1 800 ...

Page 28: ... Holmes Kansas City MO 64109 1716 816 531 9144 1 800 843 3546 www aes lawnparts com Bowden Electric Motor Service 1681 S Wesleyan Blvd Rocky Mount NC 27803 252 446 4203 East Coast Energy 10 East Route 36 West Long Branch NJ 07764 1501 1 800 755 8809 Forrest Lytle and Sons Inc 740 West Galbraith Road Cincinnati OH 45231 6002 513 521 1464 Bortz Chain Saw Shop Road 2 Box 64A Oley PA 19547 9412 610 98...

Page 29: ... Green 4 heavy brass Yellow 5 extra heavy brass Red 27 CALIBER strip loads for powderactuated tools IMPORTANT Recommended for use with Remington power load strips and power fasteners If power fastener goes below the top surface of the board use penetrating con trol disc see illustration below Always wear approved goggles and hearing protection Use power fastener with penetration control disc part ...

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Page 32: ...rs made because of misuse abuse negligence or accident will be charged for at regular repair prices This express and limited warranty is the only warranty on this product and to the full extent permitted by law there are no other warranties express or implied including warranties of merchantability and or fitness for a particular purpose which extend beyond the terms of this express and limited wa...