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10

REMKO HTL 80/170

Control panel

1

2

9

8

7

6

5

1 = Thermostat receptacle
2 = Strapping plug
5 = Operating switch
6 =  Indicator light "gREEN" 

"Operation"

7 =  Indicator light "RED" 

"Burner fault"

8 = Reset button "Burner"
9 = Mains cable with plug

Heating without room 
thermostat

The units are operating in 
permanent operating mode.

1.   Connect the strapping 

plug supplied [2] with 
the thermostat receptacle [1] 
on the unit.

2.   Move the operating 

switch to the "I" (on) 
position.

2

1

Commissioning

One person, who has been 
adequately trained in the handling 
of the unit, should be tasked with 
the operation and monitoring 
of the unit.

Connecting the units with 
the electrical power supply

The electrical connection is made 
using a built-in mains cable with 
plug.

1.    Move the operating 

switch to the "0" (off) 
position.

2.

  

Connect the power plug 

with a properly installed and 

appropriately safeguarded 

mains socket 

230V or shock-proof 

400V/3~N/50Hz .

3.   Open all of the oil supply shut-off 

devices.  

With the initial commissioning, 
air in the lines can lead to a fault 
shut-down of the burner

.

s

s

s

Paraffin formation with low 
outside temperatures

Even at low outside temperatures 
it is necessary to ensure that there 
is an adequate supply of heating 
oil that is capable of flowing.

   Paraffin formation can start with 

temperatures as high as 5 °C

   To avoid this appropriate 

preventative measures must be 
implemented. 
e.g. 

Winter-proof EL heating 

oil or winter Diesel, heated oil 
tank, insulated oil lines etc.

   Note that fault-free operation 

of the Multiflex oil pre-heating 
can only be guaranteed if 
the unit has been supplied 
with electrical power for a long 
period of time before starting

   It is not possible to rectify 

paraffin separation that 
has already occurred with 
the heating. If paraffin has 
already formed it is necessary 
to clean out the complete fuel 
system

nOTE

The 400V version of the unit 
is equipped with a device 
for automatically checking 
the turning direction of the fan 
motor, as standard.

nOTE

The electrical connection 
for the units must be made 
at a separate feedpoint with 
a residual current device in 
accordance with VDE 0100, 
Section 55.

ATTEnTiOn

All cable extensions must only 
be used in fully un-reeled or 
reeled off condition.

nOTE

Paraffin formation can start 
with temperatures as high
as 5 °C. To avoid this 
appropriate preventative 
measures must be 
implemented, e.g. winter 
Diesel.

Summary of Contents for HTL 170

Page 1: ...Edition GB D09 REMKO HTL 80 HTL 170 Oil heating systems Operation Technology Replacement parts...

Page 2: ......

Page 3: ...errors or misprints Made by REMKO Safety notes 4 Unit description 5 Installation instructions 6 Safety device 7 Exhaust ducting 8 Before commissioning 9 10 Commissioning 10 11 Shutdown 11 Care and mai...

Page 4: ...ashers etc Portable fuel containers must only be set up and used in observance of the technical rules for combustible liquids TRbF 20 Any additional conditions from the respective regional building re...

Page 5: ...direction of the fan motor as standard With factory fitted forced air oil burners the HTL 170 units have integrated REMKO Multiflex oil pre heating fitted as standard With the HTL 80 this is availabl...

Page 6: ...installed in well ventilated spaces and not in living areas or similar recreational areas Room heating The units may only be operated for room heating with a room thermostat accessory The fresh air su...

Page 7: ...perature of ca 220 C is reached the fill medium will be emptied and the safety device is permanently triggered Resetting is no longer possible The controller is no longer fully functional and must be...

Page 8: ...sories It is also possible to operate the units outside or in open rooms halls without exhaust gas routing However we recommend fitting a 1m exhaust gas duct with a rain hood on top example 2 in order...

Page 9: ...ght left Mixed air operation For operation of the unit in mixed air mode it is necessary to fit the intake nozzles available as accessories In order to guarantee adequate air throughput the second int...

Page 10: ...outside temperatures Even at low outside temperatures it is necessary to ensure that there is an adequate supply of heating oil that is capable of flowing Paraffin formation can start with temperatur...

Page 11: ...atically after a brief burner pre ventilation if heat is required and then runs fully automatically Shutdown 3 1 4 Attention Never interrupt the power supply prior to the completion of the follow up c...

Page 12: ...e defective parts properly replaced Check the fan blades and combustion chamber with heat exchanger for contamination at regular intervals and clean these if necessary Check the on site oil tank regul...

Page 13: ...rner flange Observe dimensions in the sketch 6 Clamp the flame tube firmly into place with the clamping screw 7 whilst lifting the burner slightly 3 tilt 7 Lastly tighten the bottom 2 fastening screws...

Page 14: ...routing when operating with hoses Air inlets or outlets are not free or are inadequate 8 Check whether the Burner fault indicator light on the control panel is illuminated If this is the case then re...

Page 15: ...als are processed the majority of which are recyclable You also contribute to environmental protection by ensuring that your old equipment is only disposed of in an environmentally friendly manner The...

Page 16: ...61 20 24 3 2 12 13 32 34 35 42 46 47 50 52 51 53 54 55 70 We reserve the right to modify the dimensions and design as part of the ongoing technical development process 12 61 Temperature probe REMKO Mu...

Page 17: ...4 Sealing cap 1104728 1104784 35 Centre wall 1104841 1104862 36 Intake grill right left 1104842 1104863 40 Back wall 1104843 1104864 41 Switching cabinet cmpl 1104783 1 1104865 42 Seal for switching c...

Page 18: ...2 2 4 4 2 4 3 1 HW 07 13 N PE L1 N 230 V 50 Hz C 5 V Option EDV Nr 1071411 A B 11 14 31 34 12 32 Legend C Capacitor H1 Operating lamp green H2 External burner fault lamp red HR Auxiliary relay KL Ter...

Page 19: ...temperature limiter X1 Terminal block M Fan motor WS Burner connector 7 pole RT Thermostat receptacle V Multiflex oil pre heating 1F3 1 Controller fuse 2K2 1 Mains fuse 2K2 2 Time relay 2K3 1 Mains fu...

Page 20: ...setting must be adapted to the unit specific and structural conditions A B M G Fig 2 M G Fig 1 Size dimensions A B C D HTL 80 5 5 7 3 HTL 170 7 8 5 3 Required nozzle size The selection of the require...

Page 21: ...fitting 2 to the desired value with the adjusting screw 1 Air flap 3 4 1 2 All values provided are only preliminary settings and must be adapted or calibrated in accordance with the exhaust gas analy...

Page 22: ...only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in accor...

Page 23: ...10 340 Max total pressure Pa 410 520 Fuel Heating oil EL acc to DIN 51603 1 or diesel fuel Max fuel consumption l h 8 3 15 5 Danfoss oil nozzle2 USG 1 75 60 S 3 00 80 S Pump pressure approx 2 bar 12 1...

Page 24: ...ust be advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is qu...

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