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14

REMKO HTL 80/170

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Tensioning the V-belt

1.   Remove the two side air intake 

grills.

2.   Loosen the screws (size 13) [7]. 

The screw on the opposite side 
is not shown.

3.   Set the pre-tension 

of the V-belt with the (size 17) 
nuts [8] and [9].

4.   The press-down deflection depth 

for the V-belts should be ca. 
10 mm, "a thumb width".

5.   Counter-lock the nuts [8] and 

[9] again and then tighten 
the two fastening screws [7] 
again.

6.   Re-fit the two air intake grills.

9

7

8

The unit does not start

1.   Check power supply. 

400 V/3~N/50Hz.

2.   Move the operating switch 

to the "I" (Heating) position.

3.   The "Operating" indicator 

light on the control panel must 
illuminate. 

4.   Check the strapping connector 

or the room thermostat plug, 
if fitted, is seated properly and 
making good contact.

5.   Check the setting of the room 

thermostat.  
The temperature set must be 
higher than the current room 
temperature.

6.   Check whether the safety 

temperature limiter (STB) has 
tripped.  
To do so, remove the protective 
cap next to the control panel.

7.   Before an STB reset ensure that 

the causes have been analysed 
and rectified.  
The following causes are 
possible:

-   The units were not able to cool 

down because the electrical 
connection was interrupted.

-   Too high an outlet temperature 

due to incorrectly implemented 
air routing when operating with 
hoses.

-   Air inlets or outlets are not free 

or are inadequate.

8.   Check whether the "Burner 

fault" indicator light 
on the control panel is 
illuminated. If this is the case, 
then reset the automatic burner.

Troubleshooting

9.   Move the operating switch 

to the "II" (Ventilate) position. 
If the supply air fan now starts 
up the fault may well be in 
the burner area.

Forced-air burner and power 
supply

1.   Check the oil filter(s) 

for contamination. Replace 
contaminated oil filter(s).

2.   Check whether the shut-off 

cock on the oil filter is open.

3.   Check the fuel tank 

for sufficient fuel level.

4.   Check the heating oil 

for paraffin separation.  

Possible from 5 °C!

5.   Check the oil hoses for damage.
6.   Check the safety devices' 

capillary tubes and probes 
for damage or contamination.

7.   Use appropriate means to check 

that the temperature monitor 
(TW) is functioning properly.

8.   Check the forced-air 

burner for possible damage 
to the nozzles, baffle plate, 
filter etc.

The supply air fan does not 
start

1.   Check the fan can move freely.
2.   Check the controller fuse 

in the switching cabinet.

3.   Check whether the motor 

protection switch in 
the switching cabinet has 
tripped.

4.   Use appropriate means to check 

that the temperature controller 
(TR) is functioning properly.

nOTE

The press-down deflection 
depth for the V-belts should be 
ca. 10 mm (a thumb width).

ATTEnTiOn

Before undertaking any work 
on the units, the power 
plug must be removed from 
the mains socket.

Summary of Contents for HTL 170

Page 1: ...Edition GB D09 REMKO HTL 80 HTL 170 Oil heating systems Operation Technology Replacement parts...

Page 2: ......

Page 3: ...errors or misprints Made by REMKO Safety notes 4 Unit description 5 Installation instructions 6 Safety device 7 Exhaust ducting 8 Before commissioning 9 10 Commissioning 10 11 Shutdown 11 Care and mai...

Page 4: ...ashers etc Portable fuel containers must only be set up and used in observance of the technical rules for combustible liquids TRbF 20 Any additional conditions from the respective regional building re...

Page 5: ...direction of the fan motor as standard With factory fitted forced air oil burners the HTL 170 units have integrated REMKO Multiflex oil pre heating fitted as standard With the HTL 80 this is availabl...

Page 6: ...installed in well ventilated spaces and not in living areas or similar recreational areas Room heating The units may only be operated for room heating with a room thermostat accessory The fresh air su...

Page 7: ...perature of ca 220 C is reached the fill medium will be emptied and the safety device is permanently triggered Resetting is no longer possible The controller is no longer fully functional and must be...

Page 8: ...sories It is also possible to operate the units outside or in open rooms halls without exhaust gas routing However we recommend fitting a 1m exhaust gas duct with a rain hood on top example 2 in order...

Page 9: ...ght left Mixed air operation For operation of the unit in mixed air mode it is necessary to fit the intake nozzles available as accessories In order to guarantee adequate air throughput the second int...

Page 10: ...outside temperatures Even at low outside temperatures it is necessary to ensure that there is an adequate supply of heating oil that is capable of flowing Paraffin formation can start with temperatur...

Page 11: ...atically after a brief burner pre ventilation if heat is required and then runs fully automatically Shutdown 3 1 4 Attention Never interrupt the power supply prior to the completion of the follow up c...

Page 12: ...e defective parts properly replaced Check the fan blades and combustion chamber with heat exchanger for contamination at regular intervals and clean these if necessary Check the on site oil tank regul...

Page 13: ...rner flange Observe dimensions in the sketch 6 Clamp the flame tube firmly into place with the clamping screw 7 whilst lifting the burner slightly 3 tilt 7 Lastly tighten the bottom 2 fastening screws...

Page 14: ...routing when operating with hoses Air inlets or outlets are not free or are inadequate 8 Check whether the Burner fault indicator light on the control panel is illuminated If this is the case then re...

Page 15: ...als are processed the majority of which are recyclable You also contribute to environmental protection by ensuring that your old equipment is only disposed of in an environmentally friendly manner The...

Page 16: ...61 20 24 3 2 12 13 32 34 35 42 46 47 50 52 51 53 54 55 70 We reserve the right to modify the dimensions and design as part of the ongoing technical development process 12 61 Temperature probe REMKO Mu...

Page 17: ...4 Sealing cap 1104728 1104784 35 Centre wall 1104841 1104862 36 Intake grill right left 1104842 1104863 40 Back wall 1104843 1104864 41 Switching cabinet cmpl 1104783 1 1104865 42 Seal for switching c...

Page 18: ...2 2 4 4 2 4 3 1 HW 07 13 N PE L1 N 230 V 50 Hz C 5 V Option EDV Nr 1071411 A B 11 14 31 34 12 32 Legend C Capacitor H1 Operating lamp green H2 External burner fault lamp red HR Auxiliary relay KL Ter...

Page 19: ...temperature limiter X1 Terminal block M Fan motor WS Burner connector 7 pole RT Thermostat receptacle V Multiflex oil pre heating 1F3 1 Controller fuse 2K2 1 Mains fuse 2K2 2 Time relay 2K3 1 Mains fu...

Page 20: ...setting must be adapted to the unit specific and structural conditions A B M G Fig 2 M G Fig 1 Size dimensions A B C D HTL 80 5 5 7 3 HTL 170 7 8 5 3 Required nozzle size The selection of the require...

Page 21: ...fitting 2 to the desired value with the adjusting screw 1 Air flap 3 4 1 2 All values provided are only preliminary settings and must be adapted or calibrated in accordance with the exhaust gas analy...

Page 22: ...only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in accor...

Page 23: ...10 340 Max total pressure Pa 410 520 Fuel Heating oil EL acc to DIN 51603 1 or diesel fuel Max fuel consumption l h 8 3 15 5 Danfoss oil nozzle2 USG 1 75 60 S 3 00 80 S Pump pressure approx 2 bar 12 1...

Page 24: ...ust be advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is qu...

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