background image

10 

Cleaning the Combustion Chamber and the Heat-
Exchanger

 

Option I:  

(in the unit / where the unit is located). 

1.  Unplug the unit from the power supply. 

1. Separate the 

exhaust connection from the 

unit. 

2.  Disassemble the rear lining plate. 

3.  Disassemble the inspection cover 1. 

4. Remove the flue gas brakes 2 from the heat-

exchanger lines and clean the flue gas brakes. 

 

Replace them if necessary!

 

5. Clean the combustion residue 4 from the heat-

exchanger lines with a suitable cleaning brush. 

6.  Disassemble the burner with burner flange. 

7. Clean the combustion residue from the furnace 

through the burner opening 4. 

 

A special cleaning set for the REMKO industrial vac-
uum cleaner can be purchased as an accessory.

 

8.  Check the seals of the inspection cover 5 and the 

burner flange, replace if necessary. 

Option II:  

(outside the unit) 

The complete burner chamber 1 can also be removed 
from the unit for cleaning. 

1.  Follow steps 1 and 6 as described in “Option I”. 

2.  Disassemble the front and top lighting plates. 

3.  Remove the locking screw on the burner chamber 

connection. 

4.  Pull the entire burner chamber out from the front. 

5.  Perform the cleaning work as described in “Option I”, 

steps 3 to 5 and 7 in a suitable location. 

6. Check the seals of the inspection cover 5 and the 

burner flange, replace if necessary. 

   

Dust and dirt must be cleaned from the unit including 
from the heat-exchanger, combustion chamber and 
forced-air burner. Combustion residue in the com-
bustion chamber and in the heat-exchanger must be 
removed. 

   

Parts that wear out, e.g. flue gas brakes, oil nozzles, 
oil filter inserts, seals etc. must be checked, cleaned 
and replaced if necessary. 

   

Make sure to comply with waste gas emission limits 
in accordance with regulations. 

Maintenance and Service 

 
The operator must have the unit checked and serviced 
as necessary, at least once a year, by a representative 
of the manufacturing company or another authorised 
individual in accordance with the operating conditions. 

 

Prior to doing any maintenance or repair work on 
the unit, unplug it from the power supply. It is not 
adequate to switch off the unit with the operating 
switch!

 

Important Information on Servicing the Unit 

   

If the cleaning and burner adjustment intervals are 
not observed, the guarantee becomes null and void.  

   

It is therefore absolutely necessary to keep records 
that work has been performed by authorised person-
nel in addition to creating standard protocols. 

   

We recommend entering into a maintenance con-
tract for the regularly scheduled maintenance and 
service work. 

   

Depending on the assembly option, carefully reas-
semble all of the dismantled parts again correctly in 
the reverse order. 

   

Replace any damaged or deformed parts. 

   

Perform maintenance on the burner in line with 
manufacturer specifications. 

   

Check all regulating mechanisms and the burner to 
ensure that they are working properly.

 

 

After maintenance work is complete, conduct an 
electrical safety test. 

 

Adjustments or maintenance work on the unit or 
forced-air burner may only be performed by 
authorised personnel!

 

Summary of Contents for WKL 20 INOX

Page 1: ...REMKO powerful like a bear REMKO WKL 20 INOX Oil compact heating system Edition GB P11 Operation Technology Spare Parts...

Page 2: ......

Page 3: ...Oil Burner Assembly 16 Initial Operation 16 Service and Guarantee 17 Maintenance Log 18 Stationary Warm Air Heating System REMKO WKL 20 INOX Read these instructions carefully before setting up operati...

Page 4: ...connect the units to an exhaust system approved by the state building authorities The units are equipped with a 1 speed radial fan with drive motor that runs quietly and requires little mainte nance a...

Page 5: ...bend the capillary tubes near to solder points When installing the capillary tubes be careful not to damage or bend them too sharply The sensors may only be mounted in the mounting brackets supplied b...

Page 6: ...tup room but not close to hazardous areas Air Supply for Combustion An adequate supply of air for combustion must be en sured by meeting the relevant building requirements Excerpts from the German fir...

Page 7: ...e units the regional provisions and regulations must be observed The units may only be operated with accessories that have either been approved by the manufacturer or sup plied with the units Proceed...

Page 8: ...f the burner sup plied by the manufacturer If burners from other manufacturers are used they must be checked for compatibility with the unit Fan Motor Connection The units are completely wired at the...

Page 9: ...If the unit is not set to its rated heat load or it is too large for the necessary heat requirements the burner only runs in cyclical operation Because the required operating temperature is not reache...

Page 10: ...er Combustion residue in the com bustion chamber and in the heat exchanger must be removed Parts that wear out e g flue gas brakes oil nozzles oil filter inserts seals etc must be checked cleaned and...

Page 11: ...and capillary pipes of the safety temperature limiter STB and the temperature moni tor TW for damage and ensure that the sensor has been properly positioned Check whether the red control light burner...

Page 12: ...max unit without burner kW 0 17 Power consumption max for manufacturer supplied burner kW 0 28 Sound pressure level LpA 1m without burner dB A 58 Waste gas connection mm 130 Weight Unit without burne...

Page 13: ...ture limiter TH Optional Room thermostat or day night regulator TR Fan control thermostat TW Temperature monitor WS Wieland plug We reserve the right to make modifications in dimensions and constructi...

Page 14: ...Exploded View 4 1 2 5 3 13 8 9 12 11 7 3 4 10 16 15 20 18 19 17 21 22 23 26 25 27 14 24 6 We reserve the right to make modifications in dimensions and construction in the interests of technical progre...

Page 15: ...ction grille 289109 16 Fan cpl 1108606 17 Seal for inspection cover 1103156 18 Inspection cover with waste gas connection 1103155 19 Waste gas suppressor set 6 piece 1103157 20 Fan control thermostat...

Page 16: ...manually but not so that they are completely tight initially The sliding flange still has to be tightened 4 Push the flame pipe into the burner chamber until it clicks into place 5 Connect the flame p...

Page 17: ...the guarantee to be valid the customer must com pletely fill out the guarantee certificate enclosed with all heating units and send it back to REMKO GmbH Co KG in a timely manner after purchasing of t...

Page 18: ...damage Maintenance burner Test run Model Model No Burner Burner No Maintenance work may only be performed by authorised personnel settings must comply with legal specifications A corresponding test lo...

Page 19: ......

Page 20: ...REMKO GmbH Co KG Klima und W rmetechnik D 32791 Lage Im Seelenkamp 12 D 32777 Lage PO Box 1827 Phone 49 5232 606 0 Fax 49 5232 606 260 E Mail info remko de Internet www remko de...

Reviews: