Renova Turborex TS 180, Operating Instructions Manual

Page 1: ...viale Rimembranze 93 20099 Sesto San Giovanni Italy tel 39 02 2700 7394 fax 39 02 2570 8635 www renova srl com email support renova srl com pneumatic brake TX 180 TX 180 HD TS 180 TS 180 HD operating instructions ...

Page 2: ...2 This product complies with the Directive 2006 42 CE Copyright Renova Srl 2013 All rights reserved MANTX180ENA4V0421 ...

Page 3: ...mbly control and storage page 7 package contents page 8 assembly procedures page 10 pneumatic connection procedures page 11 electrical connection procedures page 12 fans page 14 maintenance instructions page 15 spare kit replacement page 17 accessories page 18 dimensions page 24 technical data page 25 parts replacement page 25 warrantee page 32 declaration of conformity page 33 ...

Page 4: ...tly changing in order to improve the quality and performance of our products Renova reserves the right to update the manuals without obligation to update products already marketed and or any previous manuals warnings CAREFULLY READ THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL AND KEEP THEM FOR FURTHER REFERENCE FOR THE ENTIRE LIFE OF THE PRODUCT IN THIS MANUAL THERE ARE IMPORTANT INSTRUCTIONS RELA...

Page 5: ...ups 2 4 2 2 in order to diversify the torque according to the type of use voltage control braking and emergency braking braking of papers with different weights or reel sizes etc The pistons compress the pressure disc used as a wear indicator which in turn presses a series of steel discs which slide on teeth against brake linings mounted on supports that slide on 4 guides A series of springs separ...

Page 6: ...they possess a high working heat dissipation thanks to the innovative design of our self ventilating central discs These discs with a different profile from the standard ones provide greater heat dissipation making the brake more performing Standard disc TX Self venting disc TX HD This innovative design also allows the use of one less disc than the standard version of the brake making the brake it...

Page 7: ...that make up our TX TX HD brake We also guarantee total control over any electrical part present in the chosen brake configuration 100 tested by our operators during the brake assembly phase If the brake is stored in stock leave the brake in its original packaging Despite the galvanic protections on the metal parts very humid or aggressive environments can over time affect the surfaces of the hub ...

Page 8: ... guides and two carters with fans assembled and connected to the connector 1 Central discs design HD 3 Pressure disc 1 Double plate holder 2 Single plate holder 2 Hub If purchased by the customer 1 Allen screw M6 8 Springs Soft wire Ø same if in standard TX version Soft wire Ø different if Selematic version 12 ...

Page 9: ...carters with fans assembled and connected to the connector 1 Central discs design HD 4 Pressure disc 1 Double plate holder 3 Single plate holder 2 Hub If purchased by the customer 1 Allen screw M6 8 Springs Soft wire Ø same if in standard TX version Soft wire Ø different if Selematic version 16 ...

Page 10: ...ments that are thrown Brake mounting Open the brake by unscrewing the 8 screws on the cover and remove the discs and springs Fit the brake body centering it on its seat and positioning the fans horizontally to prevent them sucking dirt from the floor Secure it firmly with screws with tightening torque suitable for aluminum alloys M8 15Nm M10 20Nm Insert the first single shoe holder plate onto the ...

Page 11: ...ding on the number of pistons mounted on the brake and the connection system there may be several entries which connect separately groups of pistons If there is a manual selection valve for feeding to the piston group position it open If there is a different differentiated power supply system such as two solenoid valves that feed groups of pistons position it in the opening position Bring the brak...

Page 12: ...ter sensor in the models that provide it in addition to the power contacts there is also the pulsating signal that will be processed by the PLC Some types of double pole or multi pole connectors are used which are mounted according to the brake equipment or customer specifications TRIPOLAR CODE CNTH100P3 EN17530 803 three pole connector Cable diameter 2 5 mm Rated voltage max 300 V AC Maximum rang...

Page 13: ...es of the multipolar cable Diagram 2 shows the inlet connections from the fans and 2 rev counter sensors out to wires of the multipolar cable Diagram 3 shows the incoming connections from the fans and the temperature sensor out to the wires of the multipolar cable Diagram 4 shows the connections to the fans only The advantage of this type of connector is the absence in case of failure and therefor...

Page 14: ...vided into standard and hp high power with enhanced cooling characteristics Type Voltage Power Sound level Renova code Standard 24 V CC 11 W 57 dB A VT12038024 High performance HP4 24 V CC 30 W 67 dB A VT120380H4 High performance HP6 24 V CC 65 W 73 dB A VT120380H6 Standard 110 V 110 V AC 20 W 51 dB A VT12038110 Standard 220 V 220 V AC 19 W 47 dB A VT12038220 Fans dimensions 120mm x 120mm x 38mm C...

Page 15: ...n the yellow area check the state of the linings and if some are more worn than others swap their position If the indicator is positioned in the red area it is necessary to replace them Check every 3 months that the pistons are not full of dust or dirt Clean the sliding surface with compressed air Check that the pistons slide freely If not spread a thin film of lubricating water repellent anti adh...

Page 16: ...cs If necessary replace the hub If there is dirt clean with a wire brush Fit the new plates on the brake according to the assembly instructions described above ref Pag 10 11 REPLACEMENT OF THE FANS Remove the power supply to the fans because the moving blades can be dangerous for the operator s fingers Remove the pneumatic power supply Disassemble the carter of the fan to be replaced and then the ...

Page 17: ...connect the air hose from the connector or connectors Depending on the position inside the cover there may be three types of cylinder Unscrew the corresponding screw on the brake cover and remove the piston Insert the new cylinder the O ring the piston guide and tighten the screw without tightening Insert the template available as an option for centering the piston guide and tighten the screw on t...

Page 18: ...RPM position the sensor at a distance of about one millimeter from the central disc shaped with notches whose number and shape depend on the type of PLC management Then power up the sensor and check by turning the shaped central disc that the warning light on its upper end flashes Below is the list of our available tachometers By default Renova supplies on its brakes a tachometer with PNP connecti...

Page 19: ...nd observing the light on the sensor head turning on KIT TEMPERATURE SENSOR LAMP KT000000000 Another optional that Renova provides concerns the kit including the temperature sensor and signaling lamp Thanks to these options it is possible to monitor that the brake temperature does not rise above the threshold and if this happens it will be signaled by a light signal emitted by the lamp Signalation...

Page 20: ...ngerous for the operator s fingers Remove the pneumatic power supply Disconnect the flying plug located on the side of the fan Remove the cover and all the components inside the brake Remove the fan carter and the cover where the electrical connector is located Place the new kit Insert the electrical wiring of the fans into the approp Secure the fan carter and the electrical connector carter with ...

Page 21: ...n version without having to buy a new brake The upgrade kit consists of the following parts in the version without options Central discs brake without RPM 3 springs 12 From the following parts in the version in which the RPM counter is present Central discs brake with RPM 2 Springs 12 Disc with notches or cam design for RPM 1 RPM sensor support bracket and relative bracket mounting screws 1 ...

Page 22: ...upplied Don t block yet the position of the RPM on the new bracket 4 Insert the single brake plate holder into the cylindrical guides Be careful not to damage the RPM sensor if present 5 Insert cam disc or notch disc for RPM version taking care not to damage the sensor For version without RPM insert a regular disc and skip to step 7 6 Lock the position of the RPM sensor to 1mm away from the outerm...

Page 23: ... plate holders as in image below Please note in the upgrade from TX180 to TXHD180 you will have the remainder of a double plate holder 8 Last insert the pressure disc with the brake wear indicator 9 Insert the cover and tighten the screws removed in step 1 ...

Page 24: ...ngs with maximum overall dimensions the same also for HD version K flange Ø266mm drawings with maximum overall dimensions the same also for HD version Z flange Ø350mm drawings with maximum overall dimensions the same also for HD version ...

Page 25: ...aterials Housing and brake cover aluminum alloy Central discs Standard version high carbon index steel High dissipation series cast iron Ferods Compound for continuous high temperature slip Pistons aluminum alloy Pistons seal Viton Hub Steel with induction hardened teeth weights Brake weight without hub about 19 7 Hub weight 4 8 kg Central discs weight 5 9 Kg J central discs 0 0288 𝑘𝑘𝑘𝑘𝑚𝑚2 the exa...

Page 26: ...inal block 8 CVTX180038 R20 Fan carter standard 9 CVTX18004V Fan carter double 10 VITBM4012A Button head screw carter 11 VITBM5016A Button head screw fan 12 VITSM60200 Countersunk head screw rods 13 STCG000000 RPM counter bracket 14 STCG0000B RPM counter bracket TXHD CG00000000 RPM counter PNP Normally open CG00000NPN RPM counter NPN Normally open CG00000000 NC RPM counter PNP Normally closed CG00...

Page 27: ... notches TXP001824 Disc TX180HD RPM 4 notches RPM DISCS FOR STANDARD SERIES DCTX1800FS Disc with cam design DCTX180001 Disc TX180 RPM 1 notch DCTX180002 Disc TX180 RPM 2 notches DCTX180004 Disc TX180 RPM 4 notches DCTX180006 Disc TX180 RPM 6 notches DCTX180008 Disc TX180 RPM 8 notches DCTX180012 Disc TX180 RPM 12 notches DCTX180016 Disc TX180 RPM 16 notches DCTX180024 Disc TX180 RPM 24 notches DCT...

Page 28: ...ter 50mm PSTX180040 Piston diameter 40mm 11 ORTX180 O ring cylinder 12 GPTX180000 Piston guide 13 DEM055045V Lip seal for piston diameter 50mm DEM040045V Lip seal for piston diameter 40mm 14 VITCM60300 M6 screw cover 15 CLTX180L50 Cylinder diameter 50mm with two opposed holes CLTX180F50 Cylinder diameter 50mm with two paired holes CLTX180M50 Cylinder diameter 50mm with one hole CLTX180L40 Cylinder...

Page 29: ...ex cover 3 ps 50 3 ps 50 TXA0020 Assembled Turborex cover 3 ps 40 3 ps 40 TXA0021 Assembled Turborex cover 3 ps 30 3 ps 30 TXA0022 Assembled Turborex cover 4 ps 50 2 ps 40 TXA0023 Assembled Turborex cover 4 ps 50 2 ps 30 TXA0024 Assembled Turborex cover 4 ps 40 2 ps 50 TXA0025 Assembled Turborex cover 4 ps 30 2 ps 50 TXA0026 Assembled Turborex cover 4 ps 40 2 ps 30 TXA0027 Assembled Turborex cover...

Page 30: ...0H6 Kit with 2 fan HP06 24 V CC 65 W KVTX1804H4 Kit with 2 fan HP06 24 V CC 30 W KVTX1804H6 Kit with 4 fan HP06 24 V CC 65 W KVTX1804H4E00 Kit with 4 fan HP04 24 V CC 30 W for E L Kit lamp compound by alarm lamp double lateral carter multipolar connector pressure disc with bimetallic thermostat N O 100 C KT000000000 Kit lamp and bimetallic thermostat for overheating alarm upon 100 C Complete pneum...

Page 31: ...8mm KTXHD0003 Kit upgrade TX180HD 3 Self venting discs 12 springs Ø1 8mm KTXHD0004 Kit upgrade TX180HD 2 Self venting discs 1 Self venting disc cam design 12 springs Ø1 8mm RPM bracket and screws KTXHD0005 Kit upgrade TX180HD 2 Self venting discs 1 Self venting disc with 1 notch 12 springs Ø1 8mm RPM bracket and screws KTXHD0006 Kit upgrade TX180HD 2 Self venting discs 1 Self venting disc with 2 n...

Page 32: ...ctly The warranty includes spare parts and labor but the shipping costs for delivery or collection of the device are exempt The warranty becomes invalid in the following cases Improper use of the product Incorrect installation Lack of maintenance Modifications or interventions with non original components or with personnel not authorized by Renova srl Total or partial non compliance with the instr...

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Page 34: ...34 NOTES ...

Page 35: ...35 Manual revision index Rev n Revision date Changes description ...

Page 36: ...Renova srl viale Rimembranze 93 20099 Sesto San Giovanni Italy tel 39 02 2700 7394 fax 39 02 2570 8635 www renova srl com email support renova srl com ...