Renu Electronics GWY-00, User Manual

Page 1: ...GATEWAY USER S MANUAL ...

Page 2: ...al DANGER CAUTION Danger Warnings are used to indicate situations locations and conditions that can cause serious injury or death Caution Warnings are used to indicate situations and conditions that can cause operator injury and or unit damage IMPORTANT Gateway Products are intended to be protocol converters Data sharer devices that can also take control actions on request of device being connecte...

Page 3: ...from 5 to 6 Baumuller Drive to GWY 00 cable added Rev changed from 6 to 7 Baumuller Drive 2 WIRE to GWY 00 cable added Rev changed from 7 to 8 Thomson Technology Controller to GWY 00 cable added Rev changed from 8 to 9 System requirement for gateway setup software revised We hope that you find this manual informative If additional information or technical assistance is needed please contact Renu E...

Page 4: ...cation 26 5 3 Example 2 Higher Level Controller Modbus master to PLC Modbus slave 28 5 4 Example 3 PLC Modbus master to Other Device Modbus slave 29 CONFIGURATION SOFTWARE 30 6 1 System Requirements 31 6 2 Installation Instructions 31 CABLE DIAGRAMS 32 7 1 Wiring Diagrams 33 COMMUNICATION CABLES FOR GWY 00 34 8 1 AB SLC DH485 PORT TO GWY 00 EC P 007 00 35 8 2 AB MICROLOGIX SERIES PLCs TO GWY 00 EC...

Page 5: ...R TO GWY 00 EC P 117 00 68 COMMUNICATION CABLES FOR GWY S7 69 9 1 AB MICROLOGIX SERIES PLCs TO GWY S7 EC G7 027A 00 70 9 2 A B SLC DF1 PORT TO GWY S7 EC G7 027B 00 71 9 3 MODICON MICRO CONTROLLER TO GWY S7 EC G7 009B 00 72 9 4 OMRON CQM1 PLC TO GWY S7 EC G7 006B 00 73 9 5 OMRON CQM CPM CMOS PORT TO GWY S7 EC G7 006A 00 74 9 6 SIEMENS STEP 7 MICRO S7 200 PLC TO GWY S7 EC G7 077 00 75 9 7 GE 90 SERI...

Page 6: ...6 INTRODUCTION In this chapter Purpose of this Manual Introduction to Gateway Gateway Applications Gateway Specifications ...

Page 7: ...oftware Features described herein may not be present in all hardwares Renu Electronics reserves the right to update information in this publication without prior notice 1 2 Introduction to Gateway Gateway Series protocol converters provide interface between different devices having different communica tion protocols It also provides interface between same communication protocols Example Data share...

Page 8: ...r in Modbus Network Protocol Converter Example GWY 00 by Renu Electronics Node 1 Drive Motor Node n PID Controller PLC X Protocol Protocol Converter Example GWY 00 by Renu Electronics 1 PLC to PLC Communication Y Protocol PLC2 PLC1 X Protocol 3 PLC inverter Controller as Slaves in Modbus Network Converter Example CNV 01 02 2 00 by Renu Electronics Node 1 Drive Motor X Protocol Node n PID Controlle...

Page 9: ...PLC1 port status OK LED for Gateway status PLC2 LED for PLC2 port status Temperature Operating 0 to 60 C Storage 40 to 90 C Humidity 10 to 90 Non condensing Immunity to ESD Level 3 as per IEC1000 4 2 Immunity to Transients Level 3 as per IEC1000 4 4 Radiated Susceptibility Level 3 as per IEC1000 4 3 Emissions EN55011 CISPR A Certifications UL pending CE and CSA Dimensions 105mm L X 40mm D X 51mm W...

Page 10: ...10 HARDWARE In this chapter Dimensional Details and Mounting Instructions Power Requirements Communications ...

Page 11: ...o screw the unit to the back panel Following drawing shows how to attach the DIN rail plate to the unit PLC 1 RS232 RS485 CMOS RS232 RS485 CMOS PLC 2 PLC1 OK PLC2 Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 INDIA GWY 00 DC DC EARTH 24VDC 10 C US LR 109782 2 PENDING R Following drawing shows the dimensional details of Gateway with DIN rail plate 104 4 mm 40mm PLC 1 RS232 RS485 CMO...

Page 12: ...low instructions given below 1 Attach the DIN rail plate to the unit using the clamps on the DIN rail plate 2 Insert screws in the 4 holes provided on the DIN rail plate 3 Tighten the screws to secure the unit in the panel Following drawing displays how the unit can be mounted on the DIN rail PLC 1 RS232 RS485 CMOS RS232 RS485 CMOS PLC 2 PLC1 OK PLC2 Renu Electronics Pvt Ltd Survey No 2 6 Baner Ro...

Page 13: ...e connected to the chassis of the unit The DC ground is not directly coupled to Earth ground internally The unit is designed to operate properly whether or not the DC ground is connected to the Earth ground We do recommend however that if the DC ground has to be connected to the Earth ground the Earth connection should be made to a central star point as poor site earths can introduce noise into a ...

Page 14: ...system by shorting following signals in the communication cable TX TX A RX B RX SG SG Note If user has attached shield to Earth on Device end leave the shield open on Gateway end If user has connected shield to Signal Ground on Device end connect shield to Signal Ground on Gateway end Upto 31 Devices can be multi dropped on RS485 port of Gateway Pin Name Signal Level Description 1 TX RS422 RS485 D...

Page 15: ...15 GETTING STARTED In this chapter Introduction Gateway Operation Configuration and Communication ...

Page 16: ...sts of Devices to be attached on two ports Communication settings for two ports to communicate with two devices Register addresses for data transfer Conditions for data transfer etc Gateway can now communicate with the specified devices without any change in the Gateway hardware To communicate with a device Gateway needs Communication Drivers for the devices and Gateway Device communication cables...

Page 17: ...way 4 Connect IBM download cable on any of the ports 5 Download PLC1 COM1 driver PLC2 COM2 driver and Project Communication Signals Power 24VDC 10 Software will ask user if the Gateway has to be reset Gateway must be reset unless user wants to download setup again IMPORTANT 1 When user wants to establish IBM communication on one port communication on the other port should not interrupt IBM communi...

Page 18: ...18 UNDERSTANDING GATEWAY FEATURES In this chapter Gateway Modes Multi dropping of devices using Gateway Repeat Cycle Control Word Error Indication Bit Communication parameters Status LEDs ...

Page 19: ... be a continuous process or as per require ment A control word Section 4 4 present in device on either side enabled from Gateway Setup Software can control the block execution When control word is disabled then block transfer is a continuous process A block of data is fetched from one device and transferred to the other device The amount of data to be transferred Number of words depends on Block d...

Page 20: ...nd other is the slave so the devices connected on these ports are slave and master respectively Blocks do not control data transfer in this mode Data transfer takes place only when Master Device connected on slave port of Gateway sends a request to read write data This mode requires mapping registers coils for data transfer Mapping means defining one or multiple registers coils in the Slave Device...

Page 21: ... coil 000400 2 Gateway checks whether this coil is mapped to any Toshiba coil But as output coil 000400 is not mapped to any Toshiba coil in any block Gateway rejects this command and sends an exception response to the Modbus Master NOTES 1 If multiple registers coils are to be read or written in one command then all the registers coils have to be defined in one Block 2 As Gateway Setup Software i...

Page 22: ... used to share data between multiple Modicon PLCs Modbus Slave to multiple devices Modbus Slave Master Master mode has to be used to enable data sharing User must define Blocks for sharing data Source PLC Destination PLC Setup Software appends Com1 and Com2 when protocols are same on both the ports Source ID Destination ID These fields define the device ID on respective port side of Gateway So usi...

Page 23: ...ock 3 Block 4 Cycle 2 Block 1 Cycle 3 Block 1 Block 2 Cycle 4 Block 1 Block 3 Cycle 5 Block 1 Block 2 Block 4 4 4 Control Word Another way of controlling Block execution is by use of the Control Word This feature is extremely useful for small applications where less than 17 blocks are required Control Word can be enabled or disabled in Gateway Configuration Normally Control Word is disabled for a ...

Page 24: ...ate with any device Communication parameters for PLC1 and PLC2 ports can be configured independently This feature allows changes in Baud rate Number of stop bits Parity etc at any time without downloading the driver for that particular device After the driver for a particular device is downloaded the communication parameters can be changed simply by selecting new communication parameters and downl...

Page 25: ...25 TYPICAL PROJECTS In this chapter Project Setup Example 1 Example 2 Example 3 ...

Page 26: ...ired Repeat Cycle Control Word etc 7 Apply power to Gateway 8 Download the Project and Communication Drivers into Gateway 9 Remove Configuration Cable from PLC1 Connect Gateway Device cable to PLC1 10 Test system Following Gateway examples show detailed setup for common Gateway configurations Example 1 PLC to PLC Communication Example 2 Higher Level Controller Modbus master to PLC Modbus slave Exa...

Page 27: ...ld appear Now create a block for data transfer Please see screen below Download this project and communication drivers into Gateway Observe that when the inputs of PLC1 are turned ON the corresponding outputs of PLC2 are turned ON ...

Page 28: ...Toshiba T1 PLC on the PLC1 port and a Modbus Slave on the PLC2 port After the PLCs have been selected for both Com ports click on the Edit Button The Block edit screen should appear Create blocks for mapping registers and coils Download this project and communication drivers into Gateway Test the functionality using a Modbus Master such as Modscan or SCADA software acting as a Modbus master Note F...

Page 29: ... Modbus Holding register 400002 is for the set point After the PLCs have been selected for both Com ports click on the Edit Button The Block edit screen should appear Create blocks for mapping registers Download this project and communication drivers into Gateway Test the functionality using a T1 acting as a Modbus master and a PID loop controller Read the actual temperature value in data register...

Page 30: ...30 CONFIGURATION SOFTWARE In this chapter System Requirements Installation Instructions ...

Page 31: ...h the Windows operating system 2 Insert the setup CD into CD drive 3 Point to the start button then click RUN 4 In the command line box enter E Disk1 setup exe Click OK This will launch the Gateway installer 5 Follow the instructions to complete setup Gateway Project Each Gateway must be configured before connecting it to the PLC Gateway configuration software allows the following 1 Create a new G...

Page 32: ...32 CABLE DIAGRAMS In this chapter Wiring Diagrams Communication Cable ...

Page 33: ...ly connect any device with these communication signals This section gives wiring diagrams for connecting Gateway using various singnal levels 1 Network of RS422 RS485 4 wire signal ground system 2 Network of RS485 2 wire signal ground system Note User should add Termination resistor RT 180 Ohm in Receive lines of first and last node RX RX TX TX GND RX RX TX TX GND RX RX TX TX GND RX RX TX TX GND R...

Page 34: ...34 COMMUNICATION CABLES FOR GWY 00 ...

Page 35: ...E AB SLC SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 SIGNALS TX RX SG TX DB9 MALE Pin 1 2 3 4 5 6 7 8 SIGNALS A B SHIELD SG 8 PIN MODULAR CONNECTOR DB9 MALE 8 PIN MODULAR CONNECTOR Cable insert Cable insert Pin 1 Pin 8 FRONT VIEW R H S VIEW A B Shield Wire Shield Wire 6 9 1 5 ...

Page 36: ...UNIT GWY 00 SIDE AB MICROLOGIX SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 5 6 7 8 SIGNALS SG RXD TXD MINIDIN 8 PIN MALE RS232 DB9 MALE PINOUTS 8 PIN MINIDIN CONNECTOR PINOUTS Shield Wire Shield Wire 6 9 1 5 6 3 4 1 8 7 5 2 ...

Page 37: ... UNIT GWY 00 SIDE AB SLC SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 FEMALE RS232 DB9 MALE PINOUTS DB9 FEMALE PINOUTS 6 9 1 5 Shield Wire Shield Wire to DB9 body ATTACH PLC 9 6 5 1 Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG ...

Page 38: ...0 UNIT GWY 00 SIDE AROMAT FP0 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS485 Pin 1 2 3 4 5 SIGNALS SG TXD RXD MINIDIN 5 PIN MALE RS232 DB9 MALE PINOUTS 5 PIN MINIDIN CONNECTOR PINOUTS Shield Wire Shield Wire 6 9 1 5 4 2 1 5 3 ...

Page 39: ...GWY 00 SIDE ARPMAT FP1 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX SG TX RX DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS SG TX RX TX RX DIN CONNECTOR MALE RS485 DB9 MALE PINOUTS DIN CONNECTOR PINOUTS 6 9 1 5 Shield Wire Shield Wire 4 2 5 7 8 6 1 3 ...

Page 40: ...P 015D 00 UNIT GWY 00 SIDE AROMAT FP2 SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 MALE RS232 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG ...

Page 41: ... UNIT GWY 00 SIDE CALISTO SLC SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 FEMALE RS232 DB9 MALE PINOUTS DB9 FEMALE PINOUTS Shield Wire Shield Wire 9 6 5 1 Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG ATTACH PLC 6 9 1 5 ...

Page 42: ...SIDE GE 90 SERIES SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS232 DB15 MALE RS485 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SIGNALS EARTH SG RX RX TX TX DB15 MALE PINOUTS 15 9 1 8 ATTACH PLC ...

Page 43: ...Y 00 EC P 002B 00 UNIT GWY 00 SIDE GE VERSAMAX SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 MALE RS232 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG ...

Page 44: ...DE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 5 6 7 8 SIGNALS SG TXD RXD 8 PIN MODULAR CONNECTOR RS232 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS 6 9 1 5 Cable insert end Cable insert end Pin 1 Left side Pin 8 Right side FRONT VIEW R H S VIEW ...

Page 45: ... 00 SIDE IDEC MICRO3 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX SG TX RX DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS A B SG MINIDIN 8 PIN MALE RS232 DB9 MALE PINOUTS 8 PIN MINIDIN CONNECTOR PINOUTS 6 9 1 5 Shield Wire Shield Wire A B 6 3 4 1 8 7 5 2 ...

Page 46: ...r Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 SIGNALS TXD SG RXD 6X4 MODULAR CONNECTOR RS232 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS 6 9 1 5 Cable insert end Cable insert end Pin 1 Left side Pin 4 Right side FRONT VIEW R H S VIEW Shield Wire Shield Wire ...

Page 47: ...O GWY 00 EC P 037 00 UNIT GWY 00 SIDE LG MASTER PLC SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 MALE RS232 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG ...

Page 48: ...SUBISHI FX PLC SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS485 DB25 MALE RS485 DB9 MALE PINOUTS Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SIGNALS RX TX SG SG SG RX TX DB25 MALE PINOUTS 6 9 1 5 1 12 13 25 ...

Page 49: ...0 SIDE MITSIBISHI FX0 PLC SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX SG TX RX DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS RX RX SG TX TX MINIDIN 8 PIN MALE RS485 DB9 MALE PINOUTS 8 PIN MINIDIN CONNECTOR PINOUTS 6 9 1 5 Shield Wire Shield Wire 6 3 4 1 8 7 5 2 ...

Page 50: ...r Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 5 6 7 8 SIGNALS TXD RXD SG EARTH 8 PIN MODULAR CONNECTOR RS232 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS 6 9 1 5 Cable insert end Cable insert end Pin 1 Left side Pin 8 Right side FRONT VIEW R H S VIEW Shield Wire Shield Wire ...

Page 51: ...O GWY 00 EC P 098 00 UNIT GWY 00 SIDE MOISTUREANALYSER SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin YELLOW GREEN BLACK SIGNALS RXD TXD SG WIRE OUTS SIGNALS FROM PLC DB9 MALE PINOUTS Shield Wire 6 9 1 5 ...

Page 52: ...00 EC P 006B 00 UNIT GWY 00 SIDE OMRON CQM1 SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 MALE RS232 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS EARTH TXD RXD SG ...

Page 53: ...N CMOS SIDE 2 mtr SIGNALS RXD SG TXD CMOS DB9 MALE CMOS OMRON 20 PIN CONNECTOR CMOS DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SIGNALS RXD TXD CMOS SG OMRON OMRON OMRON OMRON OMRON TM C200H CN422 ...

Page 54: ...RHEONIC MASS FLOW METER SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB25 MALE RS232 DB9 MALE PINOUTS Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SIGNALS TXD RXD SG DB25 MALE PINOUTS 1 12 13 25 6 9 1 5 ...

Page 55: ... EC P 091B 00 UNIT GWY 00 SIDE RHEONIC MASS FLOW METER SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS232 DB9 MALE RS422 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX RX TX ATTACH PLC ...

Page 56: ...E SIEMENS S7 300 SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS485 DB9 MALE RS485 DB9 MALE PINOUTS Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS A SG B A B Note These details are also applicable to Siemens S7 200 6 9 1 5 ...

Page 57: ...SIDE SIEMENS S7 200 SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS485 DB9 MALE RS485 DB9 MALE PINOUTS Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS A SG B A B Note These details are also applicable to Siemens S7 300 6 9 1 5 ...

Page 58: ... GWY 00 SIDE TELEMECHANIQUE TSX 07 TSX 37 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX SG TX RX DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS A B GND MINIDIN 8 PIN MALE RS485 Shield Wire Shield Wire 8 PIN MINIDIN CONNECTOR PINOUTS 6 3 4 1 8 7 5 2 DB9 MALE PINOUTS 6 9 1 5 ...

Page 59: ...46A 00 UNIT GWY 00 SIDE TOSHIBA T1 LINK PORT SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX SG TX RX DB9 MALE RS485 Pin YELLOW GREEN BLACK WHITE BLUE SIGNALS RX TX SG RX TX WIRE OUTS SIGNAL FROM PLC DB9 MALE PINOUTS Shield Wire Shield Wire 6 9 1 5 ...

Page 60: ... GWY 00 SIDE TOSHIBA T1 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS SG TXD RXD MINIDIN 8 PIN MALE RS485 DB9 MALE PINOUTS Shield Wire Shield Wire 8 PIN MINIDIN CONNECTOR PINOUTS 6 3 4 1 8 7 5 2 6 9 1 5 ...

Page 61: ...0 SIDE TOSHIBA T2 LINK PORT SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS232 DB15 MALE RS485 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SIGNALS RX TX SG RX TX DB15 MALE PINOUTS 15 9 1 8 ...

Page 62: ...E TOSHIBA T2 SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS485 DB9 MALE RS232 DB9 MALE PINOUTS Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG Note These details are also applicable to Siemens S7 300 UNIT ATTACH PLC 6 9 1 5 ...

Page 63: ...3 4 5 6 7 8 9 SIGNALS RXD SG CMOS TXD DB9 MALE RS232 Pin 1 2 3 4 5 6 7 8 SIGNALS SG RXD CMOS TXD 8 PIN MODULAR CONNECTOR RS232 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS 6 9 1 5 Cable insert end Cable insert end Pin 1 Left side Pin 8 Right side FRONT VIEW R H S VIEW Shield Wire Shield Wire ...

Page 64: ... 103 00 UNIT GWY 00 SIDE METTLER TOLEDO COM1 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin YELLOW GREEN BLACK SIGNALS RXD TXD SG WIRE OUTS SIGNAL FROM METTLER TOLEDO DB9 MALE PINOUTS Shield Wire Shield Wire 6 9 1 5 ...

Page 65: ...C P 104 00 UNIT GWY 00 SIDE SATORIUS COM1 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin YELLOW GREEN BLACK SIGNALS RXD TXD SG WIRE OUTS SIGNAL FROM SATORIUS DB9 MALE PINOUTS Shield Wire Shield Wire 6 9 1 5 ...

Page 66: ...00 EC P 042A 00 GWY 00 SIDE BAUMULLER DRIVE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS485 DB9 MALE RS485 4 WIRE DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 UNIT DRIVE Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX SG SG RX RX SG SG TX ...

Page 67: ...C P 042B 00 GWY 00 SIDE BAUMULLER DRIVE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS485 DB9 MALE RS485 2 WIRE DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 UNIT DRIVE Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX SG SG RX RX SG SG TX B B A A ...

Page 68: ...2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX SG TX RX DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS RX RX TX TX GND 8 PIN MODULAR CONNECTOR RS485 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS 6 9 1 5 Cable insert end Cable insert end Pin 1 Left side Pin 8 Right side FRONT VIEW R H S VIEW Shield Wire Shield Wire ...

Page 69: ...69 COMMUNICATION CABLES FOR GWY S7 ...

Page 70: ...UNIT GWY S7 SIDE AB MICROLOGIX SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 5 6 7 8 SIGNALS SG RXD TXD MINIDIN 8 PIN MALE RS232 DB9 MALE PINOUTS 8 PIN MINIDIN CONNECTOR PINOUTS Shield Wire Shield Wire 6 3 4 1 8 7 5 2 6 9 1 5 ...

Page 71: ... UNIT GWY S7 SIDE AB SLC SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 FEMALE RS232 DB9 MALE PINOUTS DB9 FEMALE PINOUTS 6 9 1 5 Shield Wire Shield Wire to DB9 body ATTACH PLC 9 6 5 1 Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG ...

Page 72: ...r Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 5 6 7 8 SIGNALS TXD RXD SG EARTH 8 PIN MODULAR CONNECTOR RS232 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS Cable insert end Cable insert end Pin 1 Left side Pin 8 Right side FRONT VIEW R H S VIEW Shield Wire Shield Wire 6 9 1 5 ...

Page 73: ...7 EC G7 006B 00 UNIT GWY S7 SIDE OMRON CQM1 SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 MALE RS232 DB9 MALE PINOUTS Shield Wire Shield Wire ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS EARTH TXD RXD SG 6 9 1 5 ...

Page 74: ...N CMOS SIDE 2 mtr SIGNALS RXD TXD CMOS SG DB9 MALE CMOS OMRON 20 PIN CONNECTOR CMOS DB9 MALE PINOUTS Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SIGNALS RXD TXD CMOS SG OMRON OMRON OMRON OMRON OMRON TM C200H CN422 6 9 1 5 ...

Page 75: ...SIDE SIEMENS S7 200 SIDE 2 mtr SIGNALS TX RX RX TX SG DB9 MALE RS485 DB9 MALE RS485 DB9 MALE PINOUTS Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS A SG B A B Note These details are also applicable to Siemens S7 300 6 9 1 5 ...

Page 76: ...SIDE GE 90 SERIES SIDE 2 mtr SIGNALS TX RX RX TX SG DB9 MALE RS485 DB15 MALE RS485 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SIGNALS EARTH SG RX RX TX TX DB15 MALE PINOUTS 15 9 1 8 ...

Page 77: ...IEMENS S7 300 SIDE 2 mtr SIGNALS TX RX RX TX SG DB9 MALE RS485 DB9 MALE RS485 DB9 MALE PINOUTS Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS A SG B A B Note These details are also applicable to Siemens S7 200 6 9 1 5 ...

Page 78: ... GWY S7 SIDE TELEMECHANIQUE TSX 07 TSX 37 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX RX TX SG DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS A B GND MINIDIN 8 PIN MALE RS485 DB9 MALE PINOUTS 8 PIN MINIDIN CONNECTOR PINOUTS Shield Wire Shield Wire 6 3 4 1 8 7 5 2 6 9 1 5 ...

Page 79: ...3 4 5 6 7 8 9 SIGNALS TX RX RX TX SG DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS A B SHIELD SG 8 PIN MODULAR CONNECTOR RS485 DB9 MALE PINOUTS 8 PIN MODULAR CONNECTOR PINOUTS Cable insert end Cable insert end Pin 1 Left side Pin 8 Right side FRONT VIEW R H S VIEW Shield Wire Shield Wire 6 9 1 5 ...

Page 80: ...00 UNIT GWY S7 SIDE AROMAT FP0 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG DB9 MALE RS232 Pin 1 2 3 4 5 SIGNALS SG TXD RXD MINIDIN 5 PIN MALE RS232 DB9 MALE PINOUTS 5 PIN MINIDIN CONNECTOR PINOUTS Shield Wire Shield Wire 4 2 1 5 3 6 9 1 5 ...

Page 81: ... GWY S7 SIDE ARPMAT FP1 SIDE 2 mtr Pin 1 2 3 4 5 6 7 8 9 SIGNALS TX RX RX TX SG DB9 MALE RS485 Pin 1 2 3 4 5 6 7 8 SIGNALS SG TX RX TX RX DIN CONNECTOR MALE RS485 DB9 MALE PINOUTS DIN CONNECTOR PINOUTS Shield Wire Shield Wire 6 9 1 5 4 2 5 7 8 6 1 3 ...

Page 82: ...G7 015D 00 UNIT GWY S7 SIDE AROMAT FP2 SIDE 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 MALE RS232 DB9 MALE PINOUTS Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS TXD RXD SG 6 9 1 5 ...

Page 83: ...83 COMMUNICATION CABLES FOR GWY S8 ...

Page 84: ... EC G8 077 00 UNIT GWY S8 SIDE SIEMENS S7 300 SIDE 2 mtr SIGNALS TX RX SG TX RX DB9 MALE RS485 DB9 MALE RS485 DB9 MALE PINOUTS 6 9 1 5 Shield Wire Shield Wire to DB9 body ATTACH PLC Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS A SG B A B ...

Page 85: ...85 IBM CABLES ...

Page 86: ...IBM 0909 1 00 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 FEMALE RS232 DB9 MALE PINOUTS DB9 FEMALE PINOUTS Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG PC SIDE IBM UNIT GWY XX SIDE 6 9 1 5 9 6 5 1 ...

Page 87: ...S7 2 mtr SIGNALS TXD RXD SG DB9 MALE RS232 DB9 FEMALE RS232 DB9 MALE PINOUTS DB9 FEMALE PINOUTS Shield Wire Shield Wire Pin 1 2 3 4 5 6 7 8 9 Pin 1 2 3 4 5 6 7 8 9 SIGNALS RXD TXD SG PC SIDE IBM UNIT GWY S7 SIDE 6 9 1 5 9 6 5 1 ...

Page 88: ...88 TROUBLESHOOTING GUIDE ...

Page 89: ...Device not responding due to Device has no power Cable fault Wrong Communication Parameters IBM Download IBM download described in Chapter 3 may become slightly slow for some drivers If user faces such problems while downloading setup user can use this alternative method 1 Pins 3 and 4 on any one of GWY 00 port should be shorted at power on Wait for atleast 1 second After the OK LED starts blinkin...

Page 90: ...t Signal level 7 Either of the following instructions will be displayed in the test window For RS232 signal test Short pins 2 3 on the test port For RS422 RS485 signal test Short pins 1 4 and 8 9 on the test port For CMOS signal test Short pins 3 7 on the test port 8 Short links according to the selected signal level 9 Click on Start Test 10 Send String box will display HELLO 11 If test port and t...

Page 91: ...ODELS Special Gateway Models Communication Ports of Special Gateway Models Configuration of Special Gateway Models Dimensional Details and Mounting Instructions for Special Gateway Models Supported PLC s List for Special Gateway Models ...

Page 92: ...LC1 LED for PLC1 port status OK LED for Gateway status PLC2 LED for PLC2 port status Temperature Operating 0 to 60 C Storage 40 to 90 C Humidity 10 to 90 Non condensing Immunity to ESD Level 3 as per IEC1000 4 2 Immunity to Transients Level 3 as per IEC1000 4 4 Radiated Susceptibility Level 3 as per IEC1000 4 3 Emissions EN55011 CISPR A Certifications CE CSA Dimensions 97mm W X 15mm H X 42mm D DIN...

Page 93: ...l 3 as per IEC1000 4 3 Emissions EN55011 CISPR A Certifications CE CSA Dimensions 97mm W X 15mm H X 42mm D DIN rail mounting Weight 100 g approx GWY 04 Power Supply 24 VDC 10 regulated on PLC1 port 50 mA max Communication Two ports as follows PLC1 RS232 For configuration and PLC communication PLC2 RS232 For PLC communication Indications PLC1 LED for PLC1 port status OK LED for Gateway status PLC2 ...

Page 94: ...mensions 97mm W X 15mm H X 42mm D DIN rail mounting Weight 100 g approx PLC 2 RS485 GWY 08 PLC 1 RS485 Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 INDIA PLC 1 OK PLC 2 1 TX 2 TX 3 RX 4 RX 5 Termination 6 SG C US LR 109782 2 98 1 TX 5 TX 2 RX 6 RX 3 Termination 7 24 VDC 4 GND 8 PLC Attach GWY 08 Power Supply 24 VDC 10 regulated on PLC1 port 50 mA max Communication Two ports as fol...

Page 95: ...emperature Operating 0 to 60 C Storage 40 to 90 C Humidity 10 to 90 Non condensing Immunity to ESD Level 3 as per IEC1000 4 2 Immunity to Transients Level 3 as per IEC1000 4 4 Radiated Susceptibility Level 3 as per IEC1000 4 3 Emissions EN55011 CISPR A Certifications UL pending CE and CSA Dimensions 105mm L X 40mm D X 51mm W DIN rail mounting Weight 125 g approx PLC 1 RS232 RS485 CMOS NS RS232 PLC...

Page 96: ...in configuration mode for IBM download VDC IN 5VDC for GWY 01 and GWY 02 on PLC1 port 24VDC for GWY 05 and GWY 06 on PLC1 port NC for GWY 01 and GWY 05 on PLC2 port Direction Out Direction control PLC2 port on GWY 02 and GWY 05 This port has a DB9 Female connector with the following signals TXD Transmit RXD Receive Signal Ground Signal ground PLC2 NS port on GWY S7 model This model is dedicated fo...

Page 97: ...ation should be shorted with RX for first and last node in a RS485 network PLC1 port of GWY 04 and GWY 08 models This port has a 4x2 pin PCB Terminal Block type connector with following pins 1 TX 2 RX 3 Termination 4 GND 5 TX 6 RX 7 5 VDC GWY 04 24VDC GWY 08 8 PLC Attach Termination should be shorted with RX for first and last node in a RS485 network PLC attach line should be connected to ground w...

Page 98: ...stem by shorting following signals in the communication cable TX TX A RX B RX SG SG Note If user has attached shield to Earth on Device end leave the shield open on Gateway end If user has connected shield to Signal Ground on Device end connect shield to Signal Ground on Gateway end ...

Page 99: ... and Gateway depends on the PLC used User can initiate IBM communication by leaving PLC ATTACH pin open There is NO TIME OUT for these models Use Gateway Setup V1 xxx for creating and downloading configuration GWY 04 and GWY 08 have RS485 PLC1 port hence RS232 to RS485 converter cable is required for Gate way Configuration User can initiate IBM communication by leaving PLC ATTACH pin open There is...

Page 100: ...rt IBM communication can be done on PLC1 COM1 port only Downloading procedure is same as that of GWY 00 Use Gateway Setup V2 xxx for creating and downloading configuration I BM download cable is as shown below DB9 Male GWY S7 DB9 Female IBM 2 2 3 3 9 5 GWY S7 Omron NS NT ...

Page 101: ... 1 RS485 Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 INDIA PLC 1 OK PLC 2 1 TX 2 TX 3 RX 4 RX 5 Termination 6 SG C US LR 109782 2 98 1 TX 5 TX 2 RX 6 RX 3 Termination 7 24 VDC 4 GND 8 PLC Attach panel 12345678 12345678 12345678 12345678 1 Insert screws in the holes provided on the DIN rail plate 2 Tighten the screw to secure Gateway on the back panel 27 max 42 107 PLC 2 RS485 GWY...

Page 102: ...C 1 RS485 Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 INDIA PLC 1 OK PLC 2 1 TX 2 TX 3 RX 4 RX 5 Termination 6 SG C US LR 109782 2 98 1 TX 5 TX 2 RX 6 RX 3 Termination 7 24 VDC 4 GND 8 PLC Attach PLC 2 RS485 GWY 08 PLC 1 RS485 Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 INDIA PLC 1 OK PLC 2 1 TX 2 TX 3 RX 4 RX 5 Termination 6 SG C US LR 109782 2 98 1 TX 5 TX 2 R...

Page 103: ...pported PLC s PLC AB DF1 Micrologix AB DH485 SLC500 Aromat FP0 and FPM Aromat FP1 GE 90 series IDEC Micro3 Keyence KV Messung XMP 8 Messung NEXGEN 4000 Mitsubishi FX Toshiba T series Prog Port Toshiba T1 Link Port Toshiba T2 T3 V series Link Port Port RS232 RS485 RS232 RS485 RS485 RS232 RS232 RS485 RS232 RS485 RS232 RS485 RS485 Power 24VDC 24VDC 5VDC 5VDC 5VDC 5VDC 5VDC 12VDC 5VDC 5VDC 24VDC 5VDC ...

Page 104: ...CIV INDEX ...

Page 105: ... 05 Pines Industrial Building Singapore 348574 Tel 65 6742 2869 Fax 65 6234 3704 Email info ap renuelectronics com Factory Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 India Tel 91 20 2729 2840 Fax 91 20 2729 2839 Email info renuelectronics com Website www renuelectronics com RENU ELECTRONICS PVT LTD An ISO 9001 2008 and ISO 14001 2004 certified company Europe E mail info europe r...