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LP3-500 Owner’s Manual |   3 

 

INTRODUCTION 

 

Your  Reo-Pure  System  has  been  designed  to  produce  quality 
water for a variety of applications. We are confident that  you 
will  find  Reo-Pure  Systems  provide  quick  and  simple 
installation, hassle-free maintenance, and years of reliable and 
trouble free operation. 
 
Reo-Pure 

Systems 

incorporate 

years 

of 

engineering 

experience, dedicated workmanship, and quality manufactured 
components.  Each  system  is  built  with  pride  and  is  factory 
tested for superior performance. 
 
As  with  all  products,  the  customer  has  the  responsibility  to 
ensure  that  the  Reo-Pure  System  is  operated  under  proper 
conditions  and  within  design  limitations.  All  installation, 
startup  and  maintenance  instructions  must  be  followed 
carefully. 
 

HOW REVERSE OSMOSIS WORKS 

Reverse  osmosis  is  a  separation  process  in  which  water  is 
forced  under  pressure  through  a  membrane  in  the  opposite 
direction  from  normal.  The  membrane  allows  water  to  pass 
through  and  blocks  or  hinders  the  passage  of  dissolved 
substances  and  suspended  particles.  This  process  reduces  the 
dissolved  salts,  minerals,  and  suspended  particles,  while 
improving the taste, odor, and clarity of the water. The process 
is further enhanced by allowing the feed water to continuously 
pass  over  the  surface  of  the  membrane,  sweeping  away  the 
concentrated salts, minerals and suspended particles. 
 
The  Reo-Pure  membrane  element  divides  the  feed  water  into 
two  streams:  product  water  (permeate)  which  is  now  purer 
than  before,  and  is  the  desired  result;  and  concentrate  water 
(reject  or  drain,  plus  recirculation)  which  carries  the 
concentrated dissolved salts, minerals, and suspended particles 
that were rejected by the membrane element down the drain. 
 

DEFINITION OF TERMS 

Feed  Water 

–  The  incoming  water  to  be  processed  by  the 

Reo-Pure System. 
 

Product  Water  (Permeate) 

–  The  portion  of  the  feed  water 

that  has  passed  through  the  membrane  element.  It  is  the 
desired result of a Reo-Pure System. 
 

Concentrate  Water  (Reject  or  drain  water,  plus 
recirculation) 

–  Used  to  describe  the  portion  of  feed  water 

that  has  flowed  across  the  membrane  (not  through),  and  has 
not been converted to product water. This water now contains 
a higher concentrate of dissolved solids and may also contain 
organic  matter  and  suspended  particles  rejected  by  the 
membrane.  The  concentrate  is  then  split  into  two  streams, 
reject  and  recirculation.  The  recirculated  water  is  mixed  with 
the feed  water on the inlet side of the pump. The reject water 

is  sent  down  the  drain.  This  design  is  used  as  a  way  to 
minimize the amount of water sent to drain. 
 

Recovery 

–  The  percentage  of  feed  water  that  becomes 

product water. The recovery rate is determined by the number 
of  gallons  (or  liters)  of  product  water  divided  by  the  total 
gallons (or liters) of feed water, and multiplied by 100. 
 

Percent Rejection 

– The percentage of dissolved solids in the 

feed  water  that  does  not  pass  through  the  membrane.  The 
membrane  prevents  passage  of  dissolved  solids  and  other 
contaminants into the product water. 
 

Conductivity 

–  The  property  of  a  substance  to  conduct  or 

transmit  electricity.  The  unit  of  measure  is  in  mhos  and  is 
commonly used to determine the purity or quality of water. In 
the water treatment industry, it is often converted to PPM TDS 
(Parts Per Million Total Dissolved Solids). 
 

FACTORS AFFECTING SYSTEM 

OPERATION AND PERFORMANCE 

Feed  Water  Temperature 

–  The  volume  of  product  water 

increases  with  higher  feed  water  temperatures,  and  decreases 
with lower feed water temperatures. Temperatures below 35°F 
could  crack  the  membrane  element,  and  temperatures 
exceeding  90°F  may  cause  rapid  deterioration.  The 
recommended range is between 45°F and 90°F. 

 
Feed  Water  Pressure 

– The recommended range is between 

40  PSI  and  85  PSI.  This  is  the  most  common  range  of 
municipal water supplies. 
 

Hydrolysis 

–  The  natural  chemical  breakdown  of  membrane 

elements  when  in  contact  with  water.  This  breakdown  is 
accelerated  when  the  water  temperature  is  above  90°F,  when 
the  pH  is  not  within  the  tolerable  range,  or  when  hydrogen 
sulfide  is  present.  Refer  to  the  System  Operating 
Specifications section of this manual. Additional pre-treatment 
may be required in these cases. 
 

Bacteria 

–  R.O.  Systems  may  be  exposed  to  bacteria  if 

operated  intermittently.  Following  a  prolonged  shutdown  or 
storage  period,  the  system  should  be  sanitized.  Refer  to  the 
section in this manual regarding sanitization. 
 

Fouling  or  Surface  Coating  of  the  Membrane  Element 

 

Fouling  is  a  common  problem  with  membrane  elements  as  a 
result of salts, hardness, iron, etc. collecting on the membrane 
surface.  The  pores  and  channels  of  the  membrane  element 
become  plugged  reducing  the  water  production  rate.  Pre-
treatment  equipment,  such  as  a  water  softener,  iron  filter,  or 
activated  carbon  filter  will  reduce  membrane  element  fouling 
and extend its life. 

Summary of Contents for LP3 Series

Page 1: ...LP3 500 Owner s Manual 0 LP3500 03172015 ...

Page 2: ...ons 6 Install Filter Cartridges 6 John Guest Locking Clips 6 Start Up Procedure Installation Follow Up 7 Pretreatment for the RO System 7 Divert Product Water to Drain 7 Flush the System 7 Adjust the System Pressure 7 Check the Inlet Low Pressure Switch 7 Purge the System 7 Check the Product Water Pressure Switch 8 Product Water Connection 8 Final Inspection 8 Routine Maintenance Procedures Filter...

Page 3: ...d These components will be referenced to throughout the manual Noting their locaiton will assist you in the startup and maintenance of the R O System IMPORTANT This manual covers the installation operation and maintenance of the Reo Pure LP3 500 Reverse Osmosis System It is important to read this manual thoroughly BEFORE installing the system For systems that are equipped with optional features re...

Page 4: ...ncentrate is then split into two streams reject and recirculation The recirculated water is mixed with the feed water on the inlet side of the pump The reject water is sent down the drain This design is used as a way to minimize the amount of water sent to drain Recovery The percentage of feed water that becomes product water The recovery rate is determined by the number of gallons or liters of pr...

Page 5: ...ed Only Turbidity Maximum 1 NTU Hydrogen Sulfide Must be removed Chlorine Maximum 0 1 PPM Inlet Feed Water Pressure Minimum 40 PSI Maximum 85 PSI pH Range 4 to 10 Feed Water TDS Consult Reo Pure Manufacturer if TDS exceeds 2 000 PPM Temperature Minimum 45o F Maximum 90o F Max Operating Pressure 180 PSI DESIGN TEST CONDITIONS Operating Pressure 150 PSI Feed Water TDS 500 PPM as NaCI Design Temperat...

Page 6: ...supply source must be located within close proximity to the system This will be the inlet feed water supply Feed water pressure must be a minimum of 35 PSI The manual feed water shut off valve was shipped loose with the system Wrap the male end of the valve with Teflon tape and screw it into the sediment pre filter marked INLET Connect the feed water supply source to the 3 8 NPTF shut off valve We...

Page 7: ...ee the wiring diagram at the end of this manual for the correct power connections Every LP3 Series 60Hz 120V 1Ph model comes equipped with an In Line On Off Toggle Switch conveniently located next to the system pressure switches Please reference the wiring diagram at the end of this manual for more information Optional 50Hz 220V 1Ph Power If your system was ordered with the optional 50Hz 220V 1Ph ...

Page 8: ...l occur every time the system goes into operation A one minute flush will also occur every 2 hours the system runs constant Open the inlet feed water shut off valve and allow the system to fill with water Press the pressure relief button to release the air from the filter housings Plug the power cord into the wall outlet and the system will start with a one minute automatic flush You may want to r...

Page 9: ...tank is full refer to the section in this manual titled System Pressure Switches PRODUCT WATER CONNECTION For convenience we recommend installing a tank shut off valve prior to the pressurized storage tank The storage tank may take several hours to fill with product water FINAL INSPECTION Once the above procedures are completed visually inspect all water connections Check to be certain that all co...

Page 10: ...uges is an indication that the filter cartridge may need to be replaced 1 Turn OFF the feed water supply The Reo Pure System will shut down 2 Relieve all the pressure from the system by opening the manual flush valve and pressing the pressure relief button If your system is equipped with the Automatic Timed Flush feature press the pressure relief button while the system pressure gradually decrease...

Page 11: ...lush feature it will perform a one minute flush at this time Repeat if necessary 14 Check for leaks 15 Flush the system for approximately 3 to 5 minutes while diverting the product water to the drain 16 Close the manual flush valve NOTE The manufacturer of the filter housing recommends that the filter sump of all plastic housings be replaced every five years for a clear sump and every ten years fo...

Page 12: ...t Point of Product Water Pressure Switch You will need a ball valve and pressure gauge 0 100 psi assembly with a tube connection the size of the R O system product tubing You will also need a container to catch the product water Disconnect the power from the System Close the pressurized storage tank shut off valve Open a valve down stream of the pressurized storage tank to relieve the pressure fro...

Page 13: ...st always face the pressurized feed inlet to the membrane vessel Please see illustration for more information 10 Insert the top end cap Be careful to keep the rubber o rings in their grooves while inserting the end cap Use food grade silicone or glycerin to lubricate the o rings Do not use a petroleum based product such as Vaseline 11 Replace the upper clamp 12 Reconnect the main power supply 13 T...

Page 14: ...ush Feature a one minute flush will occur 12 Run the system until the product water tank is full at which point the system will shut off automatically 13 Turn off the system and let it sit for 8 hours 14 Turn off the feed water 15 Empty the product water storage tank 16 Disconnect the main power supply 17 Remove the filter sumps as before Empty them of all chlorinated water 18 Remove the o ring fr...

Page 15: ...8 NPT Brass with clamp 105 GPH for 50Hz Systems 1 3030311 Pump Rotary Vane 3 8 NPT S S with clamp 105 GPH for 50Hz Systems Optional 1 3011113 V Band Clamp for Pump replacement only 1 3100257 Motor 1 4HP 115V 60Hz 1 phase for 60Hz Systems 1 3100337 Motor 1 3HP 220V 50Hz 1 phase for 50Hz Systems 1 SOLENOID VALVES PART NO DESCRIPTION QTY 009014120E Solenoid Valve Inlet w Coil 1 4 Brass 115V 60Hz for ...

Page 16: ...en the manual flush valve will be eliminated In place of the manual flush valve is an Auto Flush Solenoid Valve The solenoid is wired to the electrical enclosure and is pre set so that a one minute flush will occur every time the system goes into operation A one minute flush will also occur every two hours while the system is in operation ...

Page 17: ...rt you if the TDS reading was to reach 50 PPM or above To do so you would set dipswitch 1 to the on position SELECTING THE PROPER TDS SETTING RAW WATER TDS PRODUCT WATER TDS AT 85 95 REJECTION SUGGESTED ALERT SETTING PPM DIP SWITCH NUMBER 100 PPM 5 15 PPM 50 1 200 PPM 10 30 PPM 50 75 100 1 2 or 3 300 PPM 15 45 PPM 75 100 2 or 3 400 PPM 20 60 PM 100 150 200 3 4 or 5 500 PPM 25 75 PPM 100 150 200 3 ...

Page 18: ...ol Switch cord into the switch along side the power cord 6 Connect the BLACK wire from the Tank Level Float Control Switch cord to the upper MOTOR terminal on the inlet Low Pressure Switch Pull the WHITE wire from the Tank Level Float Control Switch cord through the chase nipple between the two switches and connect it to the upper LINE terminal on the Product Water Pressure Switch The use of 8 x 1...

Page 19: ...bers are mutilated or missing Great Lakes International Inc s membrane elements are guaranteed to operate within specifications when used for general water treatment for a period of 12 months from date of purchase providing that the membrane element has not been misapplied or used with feed water that does not meet the minimum standards stated in the REO PURE Operating Manual A membrane element wh...

Page 20: ...er pump if necessary Malfunctioning pump Check replace if necessary Membrane element brine seal is folded or not sealed against housing wall Check brine seal use care when reinstalling the membrane into the vessel Inlet solenoid valve not opening Clean solenoid valve or replace Membrane element fouled Check clean or replace Manual flush valve open Close manual flush valve THE PUMP DOES NOT RUN Pum...

Page 21: ...ush one or two tanks of product water to drain CLOUDY WATER Dissolved air in feed water concentrated in product water Usually clears up as condition of feed water changes Letting water stand will allow dissolved air to dissipate HIGH TDS IN PRODUCT WATER Membrane element expended Check replace if necessary Insufficient brine flow rate Check reject flow must be at least equal to product flow Increa...

Page 22: ...LP3 500 Owner s Manual 21 LP3 SERIES SYSTEM FLOW DIAGRAM ...

Page 23: ...LP3 500 Owner s Manual 22 SYSTEM WIRING SCHEMATIC ...

Page 24: ...LP3 500 Owner s Manual 23 ...

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