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LP3-500 Owner’s Manual |   7 

 

START-UP PROCEDURES 

 

INSTALLATION FOLLOW-UP 

1.

 

Visually inspect the water connections.  

2.

 

Be sure filter cartridges have been installed.  

3.

 

Confirm connection to the proper power source. 

 

NOTE: The membrane element(s) will have been installed 
in  the  system  during  the  final  testing  procedures  unless 
other 

arrangements 

have 

been 

made 

with 

the 

manufacturer. 

 

PRETREATMENT FOR THE RO SYSTEM 

A  water  analysis  of  your  feed  water  should  have  been 
performed  to  determine  what  type  of  pretreatment  may  be 
required.  See  Feed  Water  Parameters  for  this  system  before 
operating this system. 
 

DIVERT PRODUCT WATER TO THE DRAIN 

During  the  initial  start-up  of  the  system,  it  is  important  to 
divert  all  of  the  product  water  to  a  wastewater  drain  for 
approximately  30  to  60  minutes.  Membrane  elements  are 
treated  with a preservative solution and  should be thoroughly 
rinsed clean before water is retained for use. This can be done 
either by installing a 3-way valve in the product water line or 
by diverting  your product water line to drain. Do not connect 
the product water line to a storage tank at this time. 
 

FLUSH THE SYSTEM 

Standard  System  With  Manual  Flush 

-  Open  the  inlet  feed 

water  shut-off  valve  and  allow  the  system  to  fill  with  water. 
Press the pressure relief button to release the air from the filter 
housings, and open the manual flush valve. 
Plug  the  power  cord  into  the  wall  outlet.  The  inlet  solenoid 
valve  will  open,  and  the  pump  will  start.  When  the  system  is 
turned  on,  the  solenoid  valve  automatically  opens.  The  valve 
will close when the system is turned off. The system will only 
start  with  sufficient  feed  water  flow  and  pressure  (minimum 
35 PSI). Low inlet feed water flow and low pressure can result 
in damage to the system. 
Allow the system to run approximately 3 to 5 minutes to bleed 
all trapped air and to flush the membrane element. Then, close 
the manual flush valve. 
 
 
 
 
 
 

System With Optional AutoFlush Feature 

- If your system is 

equipped  with  the  optional  Automatic  Timed  Flush  feature, 
the  manual  flush  valve  will  be  eliminated.  In  place  of  the 
manual  flush valve is a Flush solenoid valve. The solenoid is 
wired  to  the  electrical  enclosure  and  is  pre-set  so  that  a  one-
minute  flush  will  occur  every  time  the  system  goes  into 
operation.  A  one-minute  flush  will  also  occur  every  2  hours 
the system runs constant. 
 

Open the inlet feed water shut-off valve and allow the system 
to fill with water. Press the pressure relief button to release the 
air from the filter housings. Plug the power cord into the wall 
outlet  and  the  system  will  start  with  a  one-minute  automatic 
flush.  You  may  want  to  repeat  this  step  to  insure  the 
membrane element is thoroughly rinsed. After the flush cycle 
has stopped, proceed to the next step. 
 

ADJUST THE SYSTEM OPERATING PRESSURE 

Adjust  the  system  pressure  regulator  so  that  the  system 
pressure  gauge  reads  150  PSI.  Turn  the  pressure  regulator 
clockwise  to  increase  the  pressure,  and  counterclockwise  to 
decrease the pressure. 
 
 
 
 
 
This  Reo-Pure  System  was  designed  to  operate  at  50% 
recovery. The gallons per day of product water produced will 
vary  based  on  the  feed  water  TDS,  feed  water  temperature, 
and the backpressure on the system. 
 
Measure the amount of time in seconds it takes for the system 
to  produce  1  quart  of  product  water.  Use  the  following 
formula to calculate the gallons per day: 21,600 divided by the 
seconds  it  took  to  produce  one  quart,  equals  the  gallons  per 
day. 
 
 
 
 
 

CHECK THE INLET LOW PRESSURE SWITCH 

The  inlet  feed  water  low-pressure  switch  is  preset  at  the 
factory. Its purpose is to prevent damage to the system if there 
is inadequate feed water flow or pressure. 
 
This  step  is  to  verify  that  it  is  functioning  properly.  Slowly 
decrease  the  inlet  feed  water  supply  by  closing  the  manual 
feed  water  shut-off  valve,  while  watching  the  pre-filter  outlet 
pressure  gauge.  If  the  system  shuts  down  when  the  pressure 
drops  to  approximately  15  PSI,  then  the  inlet  pressure  switch 
is functioning correctly. If it is not functioning correctly, refer 
to the Section of this manual on System Pressure Switches. 
 

PURGE THE SYSTEM 

Allow  the  system  to  operate  approximately  30  to  60  minutes 
diverting the product water to drain. Once all of the membrane 
preservative is flushed from the system, product water may be 
retained for use. 

(continued on next page) 

 
 
 

IMPORTANT  MAINTENANCE

  –  Depending  on  the 

quality  of  your  feed  water,  we  recommend  the  manual 
flush  valve  be  opened  at  least  once  a  week  for  3  to  5 
minutes to rinse the membrane element.

 

IMPORTANT

  –  Frequently  check  the  system  for  any 

leaks that may develop. 

CAUTION

  –  Never  allow  the  Reo-Pure 

system pressure to exceed 180 PSI

 

Summary of Contents for LP3 Series

Page 1: ...LP3 500 Owner s Manual 0 LP3500 03172015 ...

Page 2: ...ons 6 Install Filter Cartridges 6 John Guest Locking Clips 6 Start Up Procedure Installation Follow Up 7 Pretreatment for the RO System 7 Divert Product Water to Drain 7 Flush the System 7 Adjust the System Pressure 7 Check the Inlet Low Pressure Switch 7 Purge the System 7 Check the Product Water Pressure Switch 8 Product Water Connection 8 Final Inspection 8 Routine Maintenance Procedures Filter...

Page 3: ...d These components will be referenced to throughout the manual Noting their locaiton will assist you in the startup and maintenance of the R O System IMPORTANT This manual covers the installation operation and maintenance of the Reo Pure LP3 500 Reverse Osmosis System It is important to read this manual thoroughly BEFORE installing the system For systems that are equipped with optional features re...

Page 4: ...ncentrate is then split into two streams reject and recirculation The recirculated water is mixed with the feed water on the inlet side of the pump The reject water is sent down the drain This design is used as a way to minimize the amount of water sent to drain Recovery The percentage of feed water that becomes product water The recovery rate is determined by the number of gallons or liters of pr...

Page 5: ...ed Only Turbidity Maximum 1 NTU Hydrogen Sulfide Must be removed Chlorine Maximum 0 1 PPM Inlet Feed Water Pressure Minimum 40 PSI Maximum 85 PSI pH Range 4 to 10 Feed Water TDS Consult Reo Pure Manufacturer if TDS exceeds 2 000 PPM Temperature Minimum 45o F Maximum 90o F Max Operating Pressure 180 PSI DESIGN TEST CONDITIONS Operating Pressure 150 PSI Feed Water TDS 500 PPM as NaCI Design Temperat...

Page 6: ...supply source must be located within close proximity to the system This will be the inlet feed water supply Feed water pressure must be a minimum of 35 PSI The manual feed water shut off valve was shipped loose with the system Wrap the male end of the valve with Teflon tape and screw it into the sediment pre filter marked INLET Connect the feed water supply source to the 3 8 NPTF shut off valve We...

Page 7: ...ee the wiring diagram at the end of this manual for the correct power connections Every LP3 Series 60Hz 120V 1Ph model comes equipped with an In Line On Off Toggle Switch conveniently located next to the system pressure switches Please reference the wiring diagram at the end of this manual for more information Optional 50Hz 220V 1Ph Power If your system was ordered with the optional 50Hz 220V 1Ph ...

Page 8: ...l occur every time the system goes into operation A one minute flush will also occur every 2 hours the system runs constant Open the inlet feed water shut off valve and allow the system to fill with water Press the pressure relief button to release the air from the filter housings Plug the power cord into the wall outlet and the system will start with a one minute automatic flush You may want to r...

Page 9: ...tank is full refer to the section in this manual titled System Pressure Switches PRODUCT WATER CONNECTION For convenience we recommend installing a tank shut off valve prior to the pressurized storage tank The storage tank may take several hours to fill with product water FINAL INSPECTION Once the above procedures are completed visually inspect all water connections Check to be certain that all co...

Page 10: ...uges is an indication that the filter cartridge may need to be replaced 1 Turn OFF the feed water supply The Reo Pure System will shut down 2 Relieve all the pressure from the system by opening the manual flush valve and pressing the pressure relief button If your system is equipped with the Automatic Timed Flush feature press the pressure relief button while the system pressure gradually decrease...

Page 11: ...lush feature it will perform a one minute flush at this time Repeat if necessary 14 Check for leaks 15 Flush the system for approximately 3 to 5 minutes while diverting the product water to the drain 16 Close the manual flush valve NOTE The manufacturer of the filter housing recommends that the filter sump of all plastic housings be replaced every five years for a clear sump and every ten years fo...

Page 12: ...t Point of Product Water Pressure Switch You will need a ball valve and pressure gauge 0 100 psi assembly with a tube connection the size of the R O system product tubing You will also need a container to catch the product water Disconnect the power from the System Close the pressurized storage tank shut off valve Open a valve down stream of the pressurized storage tank to relieve the pressure fro...

Page 13: ...st always face the pressurized feed inlet to the membrane vessel Please see illustration for more information 10 Insert the top end cap Be careful to keep the rubber o rings in their grooves while inserting the end cap Use food grade silicone or glycerin to lubricate the o rings Do not use a petroleum based product such as Vaseline 11 Replace the upper clamp 12 Reconnect the main power supply 13 T...

Page 14: ...ush Feature a one minute flush will occur 12 Run the system until the product water tank is full at which point the system will shut off automatically 13 Turn off the system and let it sit for 8 hours 14 Turn off the feed water 15 Empty the product water storage tank 16 Disconnect the main power supply 17 Remove the filter sumps as before Empty them of all chlorinated water 18 Remove the o ring fr...

Page 15: ...8 NPT Brass with clamp 105 GPH for 50Hz Systems 1 3030311 Pump Rotary Vane 3 8 NPT S S with clamp 105 GPH for 50Hz Systems Optional 1 3011113 V Band Clamp for Pump replacement only 1 3100257 Motor 1 4HP 115V 60Hz 1 phase for 60Hz Systems 1 3100337 Motor 1 3HP 220V 50Hz 1 phase for 50Hz Systems 1 SOLENOID VALVES PART NO DESCRIPTION QTY 009014120E Solenoid Valve Inlet w Coil 1 4 Brass 115V 60Hz for ...

Page 16: ...en the manual flush valve will be eliminated In place of the manual flush valve is an Auto Flush Solenoid Valve The solenoid is wired to the electrical enclosure and is pre set so that a one minute flush will occur every time the system goes into operation A one minute flush will also occur every two hours while the system is in operation ...

Page 17: ...rt you if the TDS reading was to reach 50 PPM or above To do so you would set dipswitch 1 to the on position SELECTING THE PROPER TDS SETTING RAW WATER TDS PRODUCT WATER TDS AT 85 95 REJECTION SUGGESTED ALERT SETTING PPM DIP SWITCH NUMBER 100 PPM 5 15 PPM 50 1 200 PPM 10 30 PPM 50 75 100 1 2 or 3 300 PPM 15 45 PPM 75 100 2 or 3 400 PPM 20 60 PM 100 150 200 3 4 or 5 500 PPM 25 75 PPM 100 150 200 3 ...

Page 18: ...ol Switch cord into the switch along side the power cord 6 Connect the BLACK wire from the Tank Level Float Control Switch cord to the upper MOTOR terminal on the inlet Low Pressure Switch Pull the WHITE wire from the Tank Level Float Control Switch cord through the chase nipple between the two switches and connect it to the upper LINE terminal on the Product Water Pressure Switch The use of 8 x 1...

Page 19: ...bers are mutilated or missing Great Lakes International Inc s membrane elements are guaranteed to operate within specifications when used for general water treatment for a period of 12 months from date of purchase providing that the membrane element has not been misapplied or used with feed water that does not meet the minimum standards stated in the REO PURE Operating Manual A membrane element wh...

Page 20: ...er pump if necessary Malfunctioning pump Check replace if necessary Membrane element brine seal is folded or not sealed against housing wall Check brine seal use care when reinstalling the membrane into the vessel Inlet solenoid valve not opening Clean solenoid valve or replace Membrane element fouled Check clean or replace Manual flush valve open Close manual flush valve THE PUMP DOES NOT RUN Pum...

Page 21: ...ush one or two tanks of product water to drain CLOUDY WATER Dissolved air in feed water concentrated in product water Usually clears up as condition of feed water changes Letting water stand will allow dissolved air to dissipate HIGH TDS IN PRODUCT WATER Membrane element expended Check replace if necessary Insufficient brine flow rate Check reject flow must be at least equal to product flow Increa...

Page 22: ...LP3 500 Owner s Manual 21 LP3 SERIES SYSTEM FLOW DIAGRAM ...

Page 23: ...LP3 500 Owner s Manual 22 SYSTEM WIRING SCHEMATIC ...

Page 24: ...LP3 500 Owner s Manual 23 ...

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