RephiLe Genie PURIST RG0S00000, User Manual

Page 1: ...Genie PURIST Water System USER MANUAL RephiLe Bioscience Ltd ...

Page 2: ...This Manual Is Applicable to the Following Genie PURIST Models RG0S00000 Genie PURIST Ultrapure water system RG0S000T0 Genie PURIST Ultrapure water system with TOC ...

Page 3: ...llation 11 3 SYSTEM STARTUP AND OPERATION 20 3 1 Check List Prior to System Startup 20 3 2 System Initial Startup 21 3 3 Installing System Consumables 25 3 4 System Setting up 28 3 5 Information Menu 30 3 6 Maintenance Menu 34 4 DISPENSING WATER 37 4 1 Dispensing Water 37 4 2 Adjusting Dispense Rate 37 4 3 Volumetric Dispensing 37 5 MAINTENANCE 38 5 1 Basic Alerts 38 5 2 Basic Troubleshooting 39 5...

Page 4: ...tenance guarantee the continuous flow of high quality ultrapure water Please contact us or your local distributor if you encounter any issues during installation and use Professional engineers are fully trained to support you Safety Information WARNING 1 Always power down the system before plug or unplug any hardware Never hot swap hot plug any hardware including dispenser monitor as may damage co...

Page 5: ... outlets 6 Wall mount ports 7 Touchscreen 8 Final filter 9 Crossbar 10 Crossbar release button 11 Center post 12 Dispenser base 13 Finger rest hook 14 Corrugated tubing 15 Cable and water outlets 16 Outlets for CAN cable or power adapter 17 USB Port 18 SD card port 2 1 3 4 7 5 8 Dispenser Control Console 9 10 11 12 13 10 15 16 17 5 14 6 6 Main System 18 5 ...

Page 6: ...n of ultrapure water from purified water It consists of three main units Main System manages the production of ultrapure water Dispenser integrates the touchscreen and manages the dispensing Control Console controls and monitors the water system and other components on the 8 inch touchscreen ...

Page 7: ...y monitoring are built into the dispenser screen The control console is an 8 inch touchscreen The console controls system and peripheral devices such as dispensers and tank sanitization module All operations can be done on the console Water quality operation parameters the status of the system dispensers components and peripheral devices are stored and displayed on the large color touchscreen moni...

Page 8: ...1 EU mL with RephiBio filter RNAses 0 5 pg mL with RephiBio filter DNAses 10 pg mL with RephiBio filter Electrical Connections and Specifications Operating Voltage 24 VDC Input Voltage 100 240 VAC Main System Power 200 W Dimensions and Weights Main System Width depth x height 32 44 54 cm 12 6 17 3 21 3 in System Weight 17 kg Control Console Length x width 22 17 cm 8 7 6 7 in Control Console Weight...

Page 9: ...irculating Pump I2 Feed Water Conductivity Sensor I4 TOC Sensor I5 UP Resistivity Sensor J Pure Water Tank Optional N2 Dual wavelength UV Lamp N3 Tank UV Lamp O3 H Pack O4 U Pack P Tank Vent Filter 1 6 Technical Specifications Measurement Range Channel A Feed Water 0 200 μS cm Channel D UP 1 18 2 MΩ cm Pressure Range 0 1 6 MPa Flow Meter Range 0 25 3 L min Temperature Range 0 100 Tank Level 0 2 m ...

Page 10: ...40 VAC 10 1 KW 5 A Humidity 20 80 2 2 Feed Water Requirements Parameter Value or Range Pressure 0 15 psi 0 1 bar Conductivity at 25 C 100 μS cm Water temperature 5 45 Total Organic Carbon TOC 50 ppb 2 3 Feed Water Quality Measurements Parameter Test Method Pressure Use a pressure gauge Conductivity at 25 C Use a conductivity meter Water temperature Use a thermometer Total Organic Carbon TOC Use a ...

Page 11: ...Quantity Note 1 Genie PURIST Main System 1 2 Control Console 1 Including a cable connected to main system 3 Accessories Bag 1 Including 8 mm PE tubing 8 meter one roll of Teflon tape one roll of PVC tubing a male connector a tweezers and a power adapter with power cord 4 User Manual 1 On USB 5 Quality Certificate 1 2 4 3 System Structure and Flow Diagrams 2 4 3 1 Main System Back Side View A I H G...

Page 12: ...ion of electrical outlets No Label Description Connect to 1 Leak Sensor For leak protector control line For future use 2 Prefilter Sensor For backwash signal control line Not in use 3 Feed Valve For the feed solenoid valve control line Not in use 4 Feed Pump For the booster pump control line Not in use 5 Tank UV For the sanitization module control line Not in use 6 Level Sensor For the pure water ...

Page 13: ...Page 13 51 2 4 3 2 Genie PURIST External Connection Diagram Red Line Electrical loop Blue Line Water loop Power UP dispenser Pure water in ...

Page 14: ...o Name Quantity Note 1 Dispenser base 1 The handle is connected to the base with corrugated pipe 2 Center post 1 With Screw 3 Crossbar 1 4 Accessories bag 1 Including one roll of Teflon tape one roll of PVC tubing a male barb connector and a screwdriver 2 4 4 2 Installing Dispenser Kit RG0P0U001 a Open the package and take out the dispenser from the package Set the dispenser base on a stable surfa...

Page 15: ...he dispenser handle on the magnetic base of the dispenser arm c Take the tubing bundle out from the package including two pieces of tubing and a cable Install the tubing and cable as shown in the pictures below Cable Tubing Connection of one dispenser for UP water Connection of multiple dispensers for UP water ...

Page 16: ...ter link bundle and a power adapter b Assemble the dispenser as that described above a Connect the tubing and power adapter as shown in the pictures below Take the tubing out from the package cut two pieces in proper length and insert them to the system and dispenser base as shown below Connection of one dispenser for UP water Power Adapter Tubing Connection of multiple dispensers for UP water ...

Page 17: ...P0U012 to install the dispenser The kit comes with a 10 meter link bundle and a power adapter b Assemble the dispenser as that described above c Connect the tubing and power adapter as shown in the pictures below Take the tubing out from the package cut three pieces in proper length and insert them to the system and dispenser base as shown below UP Dispenser 1 connected via wire UP Dispenser 2 con...

Page 18: ...or feed b Insert one end of the 8 mm PE tubing into the water inlet on the system Mark as Pure Water In Gently pull the tubing outwards to check if the connection is secure c Connect the other end of the tubing to a feed water tank ensure the tubing inlet is immersed to the bottom of the tank 2 4 6 Installing External Cable Connection Make sure all power cords and signal cables are connected to th...

Page 19: ...quality of pure water meets minimal requirements Check List Feed water quality Pure water Conductivity 100 μS cm at 25 C Total Organic Carbon TOC 50 ppb Water temperature 5 45 Pressure 0 15 psi 0 1 bar Feed water connected Control console connected Dispenser installed and connected Power adapter plugged in Note Cartridges will be installed after system power up DO NOT install them now ...

Page 20: ...conds 3 2 1 Language Setup The language setup menu will show up in the first page English is default You may choose the language desired and then tap Next to set up Time Date 3 2 2 Time Date Setup Tap red box to enter set up menu Select locate date and then tap OK to confirm setting Select locate time and then tap OK to confirm setting Tap Next to enter Tank set up menu ...

Page 21: ...vity set up menu If the tank is not RephiLe choose UDF Setup the height and volume of the feed water tank 3 2 4 Configuration Make sure there is in the red box of Tank UV if a tank UV lamp is installed 3 2 5 Connectivity Setup Selection is Wireless Check one in the red box Tap Next to enter Dispenser configuration interface ...

Page 22: ...s in installation if record in the dispenser is not cleared Press Query will clear such record Tap Reset system will automatically reset the address Tap Config system will automatically configure the dispensers You need to choose a dispenser as default for each type of water Water will come out from the default dispenser when you tap dispense button on the control console Choose the Type of the di...

Page 23: ...Page 23 51 System will enter the home screen automatically ...

Page 24: ... enter a name to verify the installation Only authorized Users registered in the system are allowed to install or replace consumable Genie PURIST system has two packs 1 H Pack and 1 U Pack Each cartridge s position is labelled on the system Install a cartridge to its corresponding position a Remove the right side panel from the system as shown below H Pack U Pack Left Side Right Side ...

Page 25: ...spectively Remove caps on the cartridge s inlet and outlet on the system c Follow the instruction below to install cartridges to their corresponding positions Unlocked position Locked position d Wet the O rings on the H Pack cartridge with pure water Lock lever ...

Page 26: ...e adapter then turn the lever handle to the left to lock the cartridge g A pop up dialog will be shown as below tap Install to complete the installation Follow the same procedure to install the U Pack to the right side of the system Note The control console will display the alarm icon if a pack is installed incorrectly Reinstall it to the correct position Now the system is ready to operate Cartrid...

Page 27: ...arbed adapter in the accessory bag to the dispenser outlet Connect the PVC tubing inside the accessory bag insert one end to the adapter and put the other end into the drain c Press the dispense button to dispense water Gas inside the system will be released out of the system d Wait till no more gas bubbles coming out of the tubing Press Dispense button again to stop degassing Screw off the adapte...

Page 28: ...Standby mode remove the left side panel and find the RFID reader position Scan the RFID tags for the 185 nm UV lamp and final filter in their corresponding box to register the consumables After scanning tap Install on the pop up dialog below to reset the consumables or other components with chip This completes system hardware installation Scan here ...

Page 29: ...Volumetric dispensing button decrease the volume down to 0 1 L Volumetric dispensing button increase the volume up to 99 9 L Dispense rate down button decrease the rate Dispense rate up button increase the rate up to 2 L min Bar graph shows the relative dispensing rate Dispensing button press the button to dispense water after setting up the volume If it displays 0 0 L it s non volumetric dispensi...

Page 30: ...vel Section 2 Water quality parameters water resistivity TOC and temperature Section 3 Dispensing set up Recirculation button Volumetric dispensing button decrease the volume down to 0 1 L Volumetric dispensing button increase the volume up to 99 9 L Dispense rate down button decrease the rate Dispense rate up button increase the rate up to 2 L min Bar graph shows the relative dispensing rate Sect...

Page 31: ...tivity and UP water dispense rate are monitored Consumables Status Displays details of consumables installed including processed volume time installation date remaining life catalog number and lot number You can order consumables by clicking on this page Means the component working normally Means the component needing to be replaced System Status provides information about the components operation...

Page 32: ...rating to protect the system Alerts appear when a consumable needs to be replaced or a non critical event occurs Information Information about the system catalog number serial number production date installation date and software version You may need to provide some or all of these information when requesting service ...

Page 33: ...eft on the Screen to page 3 in Standby mode Page 3 is Maintenance Menu which contains parameter setup RO cleaning etc Maintenance Menu is a manager authorized operation interface Components Provide information about the components catalog number lot number Users can reset consumables after installing Setting Including time date language audio units and LCD setting Time Date Choose the locate time ...

Page 34: ...can also decide to activate touch clicks Units Change unit of display including water quality temperature pressure tank level and dispense rate LCD Change screen brightness and choose energy saving if needed Set the time for screensaver Additional Setting Provide selections to open or close tank recirculation ...

Page 35: ...o add new account Then tap Submit to complete the setup History Provide historical information related to your system The system data can be filtered by date and the selected data can be exported Permission Including RFID Config and Permission RFID Config Turn on and off RFID alarm System wouldn t show alarms about consumable status and type Permission Turn on and off user verification Users don t...

Page 36: ...erlocked Only one dispenser can be used at a time Other dispensers will display In Use on the dispenser 4 2 Adjusting Dispense Rate To change the dispense rate tap the icon or on home screen or dispenser monitor 4 3 Volumetric Dispensing Setting up is the same on the dispenser or the control console Tap recirculation icon on the main page to enter Recirculation mode until the resistivity reaches 1...

Page 37: ...n time so as not to affect the performance of the system CAT NO RR700Q101 LOT NO S6PDC0101 Exchange the U Pack and reset 185 UV 500 H Installation Date XXXX XX XX It is XX days overdue Please replace it in time so as not to affect the performance of the system CAT NO RAUV357B7 LOT NO S6PDC0101 Exchange the 185 nm UV lamp and reset Final Filter A 360 D Installation Date XXXX XX XX It is XX days ove...

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Page 39: ... preset value 10 Stop dispensing until water tank is refilled Check 185 UV The 185 nm UV lamp may be burnt Exchange the 185 nm UV lamp or contact a RephiLe professional engineer Check Tank UV The tank UV lamp may be burnt Exchange the tank UV lamp or contact a RephiLe professional engineer H Pack Error Reinstall the H Pack Check the RFID chip Contact a RephiLe professional engineer U Pack Error Re...

Page 40: ...nal engineer TOC Feed Resistivity 15MΩ cm Contact a RephiLe professional engineer System leakage The system detects a leakage Shut off power and water supply Remove system side panels turn on water supply and check leaking points Reconnect or replace leaking parts ...

Page 41: ...12 months Reduce in flow rate When needed Flow rate is less than 1 liter per minute H Pack U Pack Polishing pure water When needed or 12 months Reduce in resistivity of ultrapure water RephiBio filter Removes pyrogen RNAses and DNAses 3 months Increased pyrogen RNAses and DNAses levels The following consumables need to be registered to the system on the RFID tag reader at installation Scan the RFI...

Page 42: ...ase pressure by dispensing some water Install the final filter after installing the cartridge f Tap Install on the pop up dialog to reset the cartridge life Warning Ultraviolet UV radiation is harmful to the eyes and skin Do not observe the lamp directly when it is illuminated This system is equipped with a lamp cover to prevent UV light leakage This cover must be on ALL TIMEs when a UV lamp is in...

Page 43: ...he UV lamp Unplug the UV lamp from its power cord and then carefully remove the old UV lamp from the chamber f Carefully insert the new UV lamp into its chamber When about 2 3 of the lamp is inserted hold the UV lamp and connect it to the ballast cable connector 4 pin connector as shown in the picture and then gently insert the new UV lamp completely into the chamber g Cap the UV chamber with the ...

Page 44: ...tall on the pop up dialog to reset the corresponding UV lamp 5 3 3 Replacing the Final Filter a Remove the final filter b Install the filter into UP outlet firmly and make sure no leaking Dispense UP water to degas Stop UP dispensing installation finished If a final ultrafiltration cartridge is needed install the device the same way as the final filter ...

Page 45: ...ipe left on the Screen to Maintenance Menu in Standby mode Tap History on Maintenance Menu Tap Start Date and End Date to choose the date that need to check Tap Search to check the history data The history data include water quality alarms information dispensing information product information and daily record ...

Page 46: ...printed using RephiLe s Genie Converter Genie Conver SW is on the USB that comes with the system Insert a USB stick to the right side of the control console to export the history data as shown above Insert the USB stick to a computer Follow the steps below to read save or print the data Copy the Genie Converter file to your computer from the SD card Tap the file GenieConverter exe to open it Tap R...

Page 47: ...Page 47 51 Tap File choose Open Choose the file folder GenieData from the USB stick to open it Choose the data file you wish to check and then open it ...

Page 48: ...Page 48 51 Tap Operate then choose Convert The data are as shown left You can Save the data in pdf format or Print it by tapping the icons as shown in the red boxes ...

Page 49: ...m water tubing and 10 m corrugated pipe Set RG0B01001 Control console Each RAPRC0117 Leak protector Each RR700Q101 Genie U pack Pack RR700Q301 Genie U pack low TOC Pack RR700H101 Genie H pack Pack RAUV357B7 185 nm UV lamp Each RAFFC7250 Final Filter 0 2 µm PES final capsule filter 1 pack Each RAFFB7201 RephiBio filter Each RASP743 UP recirculation pump 24 VDC 1 pack Each Catalog Number Genie PURIS...

Page 50: ...ation Resistivity Sensor Conductivity Sensor Execution Board Extension Board Electrode Board RFID Reader Flow Meter Pressure Gauge Commonly Used Connector Package Solenoid Valve Check Valve Flow Restrictor Temperature Sensor Pressure Regulator UV Lamp Housing with connectors UV Lamp Ballast Power Adapter ...

Page 51: ...ials and workmanship when used in compliance with instructions and operating conditions specified in this manual RephiLe Bioscience warrants the system for 12 months from the earlier of 1 The date of installation or 2 The 183th day of shipment from RephiLe Bioscience s warehouse Within the warranty period RephiLe Bioscience will provide replacement for the defected parts at no charge Such service ...