9.0 Maintenance Schedule
Maintenance Schedule
Specific Gravity
Refill of Battery Water
Accelerator Pot Adjustment
Water Leak at the Top
Electrical Switch Functioning
Lighting System
Check Motor Power Cable
Wiring Harness connection
Check for Busbar connections
Motor (brushes)
EMS - download the data & analyse
Rear Tub Electronics
Power Pack
Charger / Controller Heat Sink
Battery Ventilation Fan
Charge Port Flap - Micro switch
Charge Cable
SOC Gauge
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
9.7 ELECTRICAL / ELECTRONICS SUB-ASSEMBLY
Top up every 500 miles or when LOW BATTERY LIGHT comes ON
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
I & A
I
I
I
I
I
I
I
I
C
C & L
C
I
I
I
I
A = Adjust, C = Clean, L = Lubricate, R = Replace, I = Inspect & Correct, T = Tighten to Specified Torque
NOTE: INSPECT can lead to REPLACE, based on condition of part.
Service at the interval listed x
1,000 miles or number of months,
whichever comes first
0.6
7.5
*
15
*
22.5
*
30
*
37.5
*
46
x 1000 miles
x months
1
12
24
36
48
60
72
Inspect at every Service / 7500 miles.
M
ain
te
n
an
ce
S
ch
e
d
u
le
80
9.0 Maintenance Schedule
Maintenance Schedule
Compulsorily carry out the services - one at 600 miles (or before 30 days) &
the other at 7500 miles (or after 360 days).
Failure to do so will result in the Warranty getting void.
NOTE
Transmission Check
Transmission Oil Leakage
Transmission Oil Level
Oil Replacement
Rear Axle Bearings
Tyre Rotation
Tread Wear
Clean - Wheel Rim & Tyres
Front & Rear Wheel Bearings (loose,
damage)
Wheel Alignment
All Chassis Bolts & Nuts
All Latches, Hinges & Locks
All Body Panels, Beading
(vibration, rattling, looseness)
I
I
I
R
I
I
I
I
I
I
I
T
9.4 TRANSMISSION SUB-ASSEMBLY
I
I
I
I
I
I
I
I
I & T
I & L
T
I
I
I
R
I
I
I
I
I
I & T
I & L
T
I
I
I
I
I
I
I
I & R
I & T
I & L
T
I
I
I
R
I
I
I
I
I
I & T
I & L
T
I
I
I
I
I
I
I
I
I & T
I & L
T
I
I
I
R
I & R
I
I
I
I & R
I & T
I & L
T
A = Adjust, C = Clean, L = Lubricate, R = Replace, I = Inspect & Correct, T = Tighten to Specified Torque
NOTE: INSPECT can lead to REPLACE, based on condition of part.
9.5 WHEEL & TYRES
9.6 BODY
Service at the interval listed x
1,000 miles or number of months,
whichever comes first
0.6
7.5
*
15
*
22.5
*
30
*
37.5
*
46
x 1000 miles
x months
1
12
24
36
48
60
72
Every 3000 miles
Every 7500 miles
M
ai
n
te
n
an
ce
S
ch
e
d
u
le
79
3.75
6
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
3.75
6
I
I
I
I
I
I
I
I
I
I
I
I
I
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Summary of Contents for G-Wiz
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