Rexel LM35, Service Instructions Manual

Page 1: ... LM45 LAMINATORS FROM SERIAL NO A670945 LM45 FROM SERIAL NO A671035 LM35 ILLUSTRATED PARTS LISTS AND SERVICE INSTRUCTIONS Compiled by David Bird Issue No 4 Approved by Paul Aries Technical Manager Date 01 07 02 ...

Page 2: ...ts Lists with Recommended Spares Pages 3 8 Mouldings Page 3 4 Head Page 5 6 Electrics Page 7 8 Service Manual Page 9 15 Section 1 Page 9 Section 2 Page 9 Section 3 Page 9 Section 4 Page 10 Section 5 Page 11 Section 6 Page 11 Section 7 Page 11 Section 8 Page 12 Section 9 Page 12 Section 10 Page 13 Section 11 Page 14 Section 12 Page 14 Section 13 Page 15 Section 14 Page 15 Specifications Page 16 Wir...

Page 3: ... see OI 477 07 96 and laminator carrier instructions see OI 521 07 97 for both LM35 and LM45 Illustrated Parts Lists For each machine these give full details of the replacement part numbers with supporting diagrams to show the location of the components Service Instructions For each machine these give the recommended servicing procedure with supporting pictorial diagrams for added clarity WARNING ...

Page 4: ...rt 1 1 8 D50507 Keypad Cover 1 1 9 D50508 Pcb Cover Plate 1 1 10 D000332 Keypad Decal 1 11 D000349 LM35 Model No Decal 1 NOT SHOWN 11 D000350 LM45 Model No Decal 1 NOT SHOWN 12 SL18 294 Rubber Feet 4 4 13 SCR714 M4 X 12 Plasform Pan Head Screw 4 4 14 SCR713 M3 X 8 Plasform Pan Head Screw 2 3 15 D50589 Lcd Cover 1 18 D50578 Fixing Bracket 1 19 D50579 Paper Deflector Blade 1 21 PLN31 Plain Washer 1 ...

Page 5: ......

Page 6: ...ILLUSTRATED PARTS MANUAL LM35 LM45 LAMINATORS Rexel Business Machines Westbank Droitwich Spa Worcestershire WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 4 MOULDINGS ...

Page 7: ...r Extrusion 1 1 10 D50598 Sideframe 2 2 11 D50601 Side Frame Pin 4 4 12 D50514 Idler Gear 1 1 13 D50515 Idler Gear Pin 1 1 14 TRU 91 8mm Push On Fastener 1 1 15 D50612 Extension Spring Front 4 4 16 D50600 Extension Spring Rear 4 4 18 D50597 Lever Arm 4 4 19 A50615 Driven Roller Assembly Steel 1 20 A50605 Drive Roller Shaft Assembly 1 20 A50617 Drive Roller Shaft Assembly 1 21 Pressure Bar Support ...

Page 8: ...LM35 LM45 LAMINATORS Rexel Business Machines Westbank Droitwich Spa Worcestershire WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 6 HEAD 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 1 45 25 35 19 20 21 22 23 24 25 22 ...

Page 9: ... 9 SL18 310 Nylon Spacers 2 2 10 SCM115 M3 X 20 C sunk P Pan Drive Screw 2 2 11 SL13 87 Crimp Terminal Housing 2 Way 1 1 12 SL13 90 Crimp Terminal Housing 4 Way 1 13 SL13 91 Crimp Terminal Housing 3 Way 1 NOT SHOWN 14 SL13 88 Crimp Terminal Housing 2 way 1 NOT SHOWN 15 M3 Plain Washer Brass 3 3 16 M3 X 12 C sunk Slot Head Brass 2 2 17 M3 Full Nut Brass 3 3 18 M3 Shakeproof Washer Ext 2 2 19 Wiring...

Page 10: ...ILLUSTRATED PARTS MANUAL LM35 LM45 LAMINATORS Rexel Business Machines Westbank Droitwich Spa Worcestershire WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 8 ELECTRICS ...

Page 11: ...plate SECTION 2 Removal and Replacement of Entry Exit Mouldings 1 Remove top cover as explained in Section 1 2 There are two screws one securing each entry moulding to the bottom ellipse remove these 3 To replace entry mouldings slide into position and secure with screws LM45 ensure microswitch actuator is positioned in its slot in the front moulding before fixing down 4 Replace top cover Section ...

Page 12: ...when pushing the wires through to the PCB compartment 9 Refit keypad membrane PCB and cover 10 Re fit top cover SECTION 4 Removal and Replacement of the Motor 1 Remove the head as described in Sections 3 or 4 2 Locate and unfasten two M3 screws with Nyloc nuts holding the motor to the side frame Note the position of the spacers 3 Remove two motor wires from the four way connector LM35 and the two ...

Page 13: ...Replace head into its case Sections 3 2 1 SECTION 6 Removal and Replacement of Tension Springs and Lever Arms 1 Remove head unit and place on the working surface 2 Remove replace tension springs as required NB rear springs are stronger than those at the front 3 Remove lever arms by removing the push fixings on pressure bar and slide bar out so that lever arms are removeable 4 Replace lever arms an...

Page 14: ...assemblies into position between the rollers flat sides facing 4 Carefully feed the motor end side frame onto its roller shaft and heater assembly ends including pressure bar 5 Fit lever arm springs then replace gears and circlips refer sections 5 6 6 Replace head and cover as described above sections 3 2 1 SECTION 8 To Remove and Replace Heater Assemblies All Models 1 It is felt that due to the w...

Page 15: ...Remove the wire to the lower heater from the PCB connector 5 Cut link wire between the heaters 6 Slide sideframe off roller spindles bearings and extract wires through hole in lower part of the frame 7 Replace side frame and re assemble the head generally as described in section 7 RE ASSEMBLY 1 to 5 8 Route wires through hole in side frame or over the top as described in section 9 and re join the ...

Page 16: ...id from front shelf by pushing in firmly from the sides slightly deflecting the middle of the lid 2 Replace the lid by aligning its hinge pegs with holes in the front shelf and pushing into place SECTION 12 Removal and Replacement of Paper Support 1 Open up the paper support tray 2 Firmly grasp the support and depress it in the middle to enable release of the hinge pegs from their locations in the...

Page 17: ...FIXED INTO POSITION AND SHOULD NOT BE REMOVED 1 The keypad cover is secured to the front shelf by two side fixing hinge pegs which clip into two holes 2 To free the cover slightly pull its outer edges apart 3 Replace the keypad cover SECTION 14 Replacement of Keypad Membrane 1 Remove PCB with its cover Section 3 pt 1 Do not disconnect any wires 2 Replace the keypad membrane 3 Ensure LCD cover is i...

Page 18: ...e WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 16 SPECIFICATIONS LM35 LM45 Power Supply 220 240v 50HZ Height mm 113 4 Width mm 483 Depth mm 324 2 Weight kg 6Kg Motor Power W 0 42W LM35 4W LM45 Pouch size max A3 Feed Rate 0 5m min LM35 0 5m min to 1 0 min LM45 Maximum Pouch Thickness 500 micron ...

Page 19: ...ILLUSTRATED PARTS MANUAL LM35 LM45 LAMINATORS Rexel Business Machines Westbank Droitwich Spa Worcestershire WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 17 LM 35 WIRING ...

Page 20: ...ILLUSTRATED PARTS MANUAL LM35 LM45 LAMINATORS Rexel Business Machines Westbank Droitwich Spa Worcestershire WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 18 LM45 WIRING ...

Page 21: ...Worcestershire WR9 9AP England Tel 44 0 1905 771555 Fax 44 0 1905 823374 19 AMENDMENT RECORD SHEET ISSUE NO DECRIPTION CARO No 1 Original 2 3 Not recorded 4 PCB and Heater Assemblies now being supplied from a single source resulting in changed work procedures affecting servicing procedures 456 ...